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基于熱–力耦合有限元的大體積混凝土裂縫演化分析

Analysis of crack evolution in large-volume concrete based on thermal mechanical coupling finite element method

  • 摘要: 伴隨大型工程項目持續增多,大體積構筑物面臨著混凝土澆筑過程中的質量控制問題. 本文以大體積澆筑混凝土結構為研究對象,運用Analysis有限元軟件建立熱–力耦合三維數值模型,模擬了4種混凝土入模溫度下,混凝土澆筑構筑物在特定施工時刻的溫度場分布特征和結構裂縫的演化規律. 結果表明:入模溫度與構筑物溫升呈正相關,降低混凝土的入模溫度可以有效地降低構筑物的峰值結構溫度和縮小結構溫度差,有利于控制混凝土裂縫的生成和演化;入模溫度降低,深層結構向表層的傳熱量降低,表層邊界與空氣的熱交換效率下降,但其熱交換效率仍高于表層非邊界部分,因而混凝土表層的邊界與內部之間的溫度過渡帶變得不再明顯;中央深度的混凝土表現出最高的結構溫度,這有利于混凝土結構積累拉伸應力;不同入模溫度下,峰值結構溫度、最大水化升溫曲線近似線性. 峰值裂縫長度與入模溫度、峰值結構溫度、最大水化升溫呈正相關. 當入模溫度由10 ℃提升至15 ℃時,峰值裂縫長度產生了顯著的增加;混凝土入模溫度降低,表層大裂紋的數量減少,在空間上的分布形態由大裂紋相互交叉轉向細小裂紋均勻分散.

     

    Abstract: With the continuous increase in large-scale engineering projects, large-volume structures are encountering quality control issues during the concrete pouring process. To ensure the quality of construction, higher requirements are often placed on the design strength, setting time, and other related properties of concrete. In addition, concrete integration and one-time pouring are required. The coupled effects of cement material hydration heat, boundary constrained stress, and environmental humidity are often encountered during the pouring process of large-volume concrete. This is because cement-based cementitious materials release significant hydration heat in the early stages of pouring, while the concrete has poor heat transfer performance. This results in thermal expansion and contraction owing to internal and external temperature differences, storing large stresses and easily causing cracks in concrete structures, thereby affecting their durability and integrity. This study focuses on large-volume poured-concrete structures, utilizing finite element analysis software to establish a three-dimensional numerical model of thermal mechanical coupling. It simulates the temperature field distribution characteristics and evolution law of structural cracks of poured-concrete structures at specific construction times under four different concrete-pouring temperatures. The results show that there is a positive correlation between the molding temperature and the temperature rise of the structure. Lowering the molding temperature of concrete can reduce the peak structural temperature and narrow the temperature difference, which is beneficial for controlling the generation and evolution of concrete cracks. As the molding temperature decreases, the temperature transition zone between the concrete boundary and the interior becomes less pronounced. This is because when the temperature decreases, the heat transfer from the deep structure to the surface layer decreases. Accordingly, the heat exchange efficiency between the surface boundary and air decreases. When the molding temperature is high, the deep structure transfers more heat to the surface layer, causing a significant increase in surface temperature. However, the surface boundary has a relatively high heat exchange efficiency owing to boundary effects and temperature differences, resulting in a rapid decrease in temperature. The heat exchange efficiency is affected by the temperature difference between the surface temperature and external air medium. When the mold temperature decreases, the heat transfer from the deep structure to the surface decreases, and the heat exchange efficiency between the surface boundary and the air decreases accordingly. However, its heat exchange efficiency is still higher than that of the non-boundary part of the surface, reflecting an unclear temperature transition zone. The concrete at the central depth exhibits the highest structural temperature, which facilitates the accumulation of tensile stress in the concrete structure. At different molding temperatures, the peak structural temperature and maximum hydration temperature rise curves are approximately linear. The peak crack length reflects a positive correlation with three parameters: molding temperature, peak structural temperature, and maximum hydration temperature rise. However, note that when the molding temperature increases from 10 ℃ to 15 ℃, the peak crack length significantly increases. As the temperature of concrete entering the mold decreases, the number of large cracks on the surface continue to decrease and gradually shift from a distribution pattern of intersecting large cracks to that of uniformly dispersed small cracks in space.

     

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