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低溫氫等離子體重構對赤鐵礦表面特性和可浮性的影響研究

Study on the influence of low-temperature hydrogen plasma reconstruction on the surface properties and floatability of hematite

  • 摘要: 低溫等離子體技術作為一種新型綠色環保的表面改性技術,因其操作簡單、安全指數高、反應速度快、功率消耗低等優良特點而備受人們關注. 低溫等離子體技術目前多應用于煤炭和硫化礦的處理上,對氧化礦的處理鮮有報道. 本文通過對赤鐵礦表面進行了低溫氫等離子體處理,對赤鐵礦表面特性進行重構,以降低抑制劑淀粉的用量,并實現赤鐵礦與石英的高效分離. 單礦物試驗結果表明:在最佳處理條件功率240 W,氣體流量400 mL·min?1,時間20 min下,玉米淀粉對赤鐵礦的抑制效果有了明顯提高. 人工混合礦試驗結果表明:在最佳處理條件下和淀粉用量4 mg·L?1時,選擇性指數提高了3.3784. 通過原子力顯微鏡和掃描電鏡得知,赤鐵礦表面被低溫氫等離子體刻蝕,X射線光電子能譜(XPS)和能譜儀(EDS)分析出赤鐵礦表面元素發生變化,氧元素有所降低,通過紫外分光光度計得知經低溫氫等離子體處理后赤鐵礦表面淀粉的吸附量有所提高,而處理對石英表面的結構與性質影響較小. 根據上述機理分析得知,低溫氫等離子體處理導致了礦物表面活性點位發生變化,從而影響了礦物表面的藥劑吸附與作用.

     

    Abstract: Low-temperature plasma technology, a novel and environmentally friendly surface modification technique, has garnered significant attention for its simple operation, high safety, fast reaction speed, and low energy consumption. While widely used in the treatment of coal and sulfide ores, its use on oxide ores remains largely unexplored. Plasma technology also shows potential for flotation reagent pretreatment but is still in the laboratory stage in mineral processing engineering. Its application is mainly focused on mechanism research, hindered by the limited scale of equipment, which makes large-scale ore treatment unfeasible. This study investigates the surface modification of hematite using low-temperature hydrogen plasma pretreatment to enhance its separation efficiency from quartz by minimizing the use of the inhibitor corn starch. Experiments were conducted to determine the optimal conditions for mineral flotation with particles sized ?0.074 mm to +0.038 mm, as well as for low-temperature hydrogen plasma pretreatment. The low-temperature hydrogen plasma pretreatment method involved placing the ore powder in a TS-VPR05 type plasma generator, with parameters such as gas flow, treatment time, and power adjusted accordingly. To ensure uniformity, the ore was spread evenly in a thin layer, and a consistent amount was treated each time. For mixed ore tests, individual minerals were treated separately before being combined to maintain consistent proportions. Flotation tests were carried out immediately after treatment to avoid sample degradation. Comparative analyses of recovery rates between treated and untreated samples were performed using single mineral flotation and artificially mixed ore flotation. Surface changes were assessed using atomic force microscopy, scanning electron microscopy-energy dispersive spectrometer, X-ray photoelectron spectrometer, and ultraviolet spectroscopy. The single mineral flotation experiments revealed that under optimal conditions of 240 W power, 400 ml·min?1 gas flow, and 20 min of treatment, the inhibitory effect of corn starch on hematite was significantly improved. For artificially mixed ore, the selectivity index improved by 3.3784 when combined with a starch concentration of 4 mg·L?1. Atomic force microscopy and scanning electron microscopy analyses showed that low-temperature hydrogen plasma etched the surface of hematite, while X-ray photoelectron spectroscopy and energy dispersive spectroscopy results indicated reduced oxygen content on the hematite surface. The ultraviolet spectrophotometer confirmed increased starch adsorption after low-temperature hydrogen plasma treatment. The treatment had a small effect on the structure and properties of quartz. The study concludes that low-temperature hydrogen plasma treatment modifies the active sites on the mineral surface, thereby affecting the adsorption and action of the mineral surface agents.

     

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