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粗粒磷礦流化床浮選脫鎂試驗研究

Experimental study on magnesium removal from coarse-particle phosphate ore using fluidized bed flotation

  • 摘要: 磷礦是重要的非金屬礦產資源之一,脫鎂對于其高效利用至關重要. 粗粒磷礦脫鎂具有降低能耗、減輕后續浮選壓力等優勢,但目前的浮選脫鎂方法仍主要聚焦于細粒級. 以云南某磷礦選廠磨機返砂(–300+74 μm,P2O5品位27.20%,MgO品位3.81%)為對象,結合分選試驗和掃描電子顯微鏡–能量色散光譜儀(SEM–EDS)分析探究了流化床浮選(Fluidized bed flotation,FBF)對粗粒磷礦的反浮選脫鎂效果. 結果表明,FBF具有粗粒磷礦脫鎂效果,在最優捕收劑用量500 g?t–1條件下,精礦產率為43.63%,P2O5品位為31.72%,MgO品位為1.68%. 入料粒級對于MgO脫除效果影響較大,精礦中–300+250 μm、–250+125 μm、–125+74 μm三個粒級的MgO品位分別為3.03%、1.32%、1.03%,MgO脫除率分別為46.74%、77.62%、94.04%. 根據試驗結果提出了FBF預選出粗粒精礦、FBF尾礦再磨再選新工藝,粗精礦的MgO品位和P2O5回收率可通過入料粒度調節,粗精礦和浮選機精礦摻混為最終精礦. 本研究為粗粒磷礦浮選脫鎂提供了技術支撐.

     

    Abstract: Phosphate ore is an important non-metallic mineral resource used widely in agriculture, the chemical industry, medicine, national defense, and other fields, and magnesium removal is essential for its efficient utilization. Magnesium removal from coarse phosphate ore has the advantages of lower energy consumption and subsequent flotation pressure, but the current flotation-based magnesium removal methods still focus mainly on fine particle sizes. This is because good monomer dissociation of useful minerals is the premise for mineral sorting. On the other hand, the characteristics of traditional flotation machines limit the particle size of the feed, but high energy consumption due to grinding and deterioration of flotation from over-grinding have become important problems in mineral processing. With the development of fluidized flotation technology, fluidized bed flotation has attracted attention as a coarse-particle flotation technology. Compared with mechanical flotation cells, it is associated with lower turbulence and can significantly increase the upper limit of flotation particle size. In this study, the effect of fluidized bed flotation (FBF) on reverse flotation for magnesium removal from coarse phosphate rock was investigated by combining the separation test and scanning electron microscopy–energy dispersive spectroscopy (SEM–EDS) analysis to the underflow (–300+74 μm, P2O5 grade 27.20%, MgO grade 3.81%) from the mill of a phosphate concentrator in Yunnan Province. The collector dosage significantly affected the yield and grade of the product within a certain range in the process of FBF reverse flotation. Considering the agent dosage, product quality, and recovery rate, when the collector dosage was 500 g·t–1, the magnesium removal effect was better, with concentrate yield of 43.63%, concentrate MgO grade of 1.68%, P2O5 grade of 31.72%, and MgO removal rate of 80.41%. SEM–EDS analysis further showed that FBF had a good effect on magnesium removal from coarse-particle phosphate ore. The MgO grade in FBF concentrate did not continue to decrease with collector dosage change due to the low degree of magnesium dissociation in the concentrate. The influence of phosphate rock particle size on the separation effect of FBF was as follows: the –250+125 μm fraction exhibited the best separation effect, with a better MgO removal rate and lower P2O5 loss; however, the –300+250 μm and –125+74 μm fractions had a poor separation effect. This was because the –300+250 μm coarse fraction was difficult to select, and the gangue removal rate was low, whereas the –125+74 μm fraction was greatly affected by the water flow, and the P2O5 loss was too high. Based on the test results, a new process of FBF pre-separation of coarse concentrate and FBF tailing re-grinding and re-separation was proposed. The MgO grade and P2O5 recovery of coarse concentrate could be adjusted based on feed particle size, with coarse concentrate and flotation machine concentrate blended into the final concentrate. This process could facilitate the pre-separation of 43.63% coarse concentrate from the underflow, which has the advantages of reducing energy consumption and reducing the pressure of subsequent flotation and dewatering. This study provides technical evidence in support for flotation-based magnesium removal from coarse-particle phosphate ore.

     

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