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基于PFC2D的結構面粗糙度對分層充填體強度的影響分析

Influence of structural surface roughness on the strength of layered fill bodies based on PFC2D

  • 摘要: 井下充填體的分層結構將會導致整體充填體力學性能的降低,對礦山帶來一定的安全問題. 為提高分層充填體層與層之間的膠結質量,本文借助3D打印技術制備了四種不同粗糙度結構面(R1、R2、R3、R4)的模具,通過單軸壓縮試驗和PFC2D數值模擬的方法,研究了在不同變量因素(料漿質量分數、灰砂比、充填間隔時間)條件下膠結面粗糙度對單軸抗壓強度的影響,實現充填體的抗壓強度與膠結面粗糙度關系表征. 結果表明:(1)當料漿質量分數、灰砂比、充填間隔時間為定值時,分層充填體的抗壓強度隨膠結面粗糙度的增大而增大;當膠結面粗糙度為一定值時,分層充填體抗壓強度隨料漿質量分數和灰砂比的提高而提高,隨充填間隔時間的增加而降低;(2)通過引入分層充填體強度增強系數r,發現當膠結面粗糙度一定時,r值的變化規律與料漿質量分數、灰砂比整體趨于正相關,與漿料充填間隔時間呈負相關;(3)分層充填體破壞形式主要為整體貫穿張拉破壞形式,且破壞主要集中在分層結構面處;隨著粗糙度的增加,充填體逐漸出現大量張拉破壞且有貫穿分層面的長裂紋. 這說明隨著膠結面粗糙度的增加,分層膠結面的膠結質量更好,充填體的力學性能得到了更多的利用. 研究結果可為礦山分層充填提供了理論基礎和科學依據.

     

    Abstract: The stratified structure of underground backfill can reduce the overall physical performance, potentially causing safety issues during mining operations. To improve the bonding quality between layers, four molds with different roughness levels (R1, R2, R3, and R4) are prepared using 3D printing technology. Uniaxial compression tests and PFC2D numerical simulations are performed on layers with varying roughness. The relationship between cemented surface roughness and backfill strength is examined by analyzing variables such as cemented surface roughness, mass fraction of slurry, cement-to-sand ratio, and filling interval time. The effect of cementation surface roughness on the uniaxial compressive strength and the strength variation trend are studied to establish the correlation between the compressive strength and cemented surface roughness of the backfill. The test results reveal the following. First, when mass fraction of slurry, cement-to-sand ratio, and filling interval time kept constant, the compressive strength of the backfill increases with surface roughness. When the bonding surface roughness reaches a certain value, the compressive strength of the backfill increases with the mass fraction of slurry and cement-to-sand ratio but decreases with an increase in the filling interval. Linear and quadratic polynomial fittings of strength versus roughness reveal a quadratic polynomial relationship between strength and roughness, indicating that this function effectively characterizes the correlation between the compressive strength and bonding surface roughness of the backfill. Second, by introducing the strength enhancement coefficient (r) of the backfill, it is found that when the cement surface roughness is constant, the value of r tends to be positively correlated with the mass fraction of slurry and cement-to-sand ratio and negatively correlated with the slurry filling interval time. This indicates that increasing the mass fraction of slurry and cement-to-sand ratio can effectively enhance the positive effect of roughness on strength, whereas an increase in the filling interval time has the opposite effect. Third, when the cemented surface is rough and horizontal, the damage to the backfill is mainly concentrated along the stratified surface, and it appears in the form of penetrating tension and upper crushing failures in the vertical direction. The backfill at the lower part of the stratified plane remains mostly intact. As the cemented surface roughness increases, the failure gradually becomes more uniform across the backfill specimens, mainly in the form of overall penetrating tension failure. Discrete element simulations using PFC2D demonstrate that the internal microscopic crack evolution and distribution in the four numerical models with different cemented surface roughness agree with the failure morphology of the backfill observed in laboratory tests. The cracks form as large macroscopic fractures in the vertical direction, indicating that as the interface roughness increases, the quality of the bonding surface improves, leading to more efficient usage of the overall mechanical properties of the specimens. The findings of this study provide a theoretical and scientific basis for mine slicing and filling.

     

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