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磷石膏充填技術研究進展

Research progress of phosphogypsum-based backfill technology

  • 摘要: 磷石膏充填是大宗固廢處置和磷礦安全高效開采的重要途徑,響應國家生態文明建設發展戰略、符合綠色礦山可持續發展要求,應用前景廣闊. 本文系統分析了磷石膏材料性能與充填制備工藝、充填性能、充填污染風險與控制的研究成果,主要包括:(1)概述了磷石膏充填研究現狀,介紹了相關研究成果產出及政策動態;(2)整理了國內外不同地區磷石膏化學成分、物理性能,分析了膠凝材料類型以及理論最佳化學計量組成范圍,匯總了磷石膏充填料漿流變性能、力學性能影響因素及演化機理;(3)評價了磷石膏充填的潛在環境污染風險,總結了現有磷石膏預處理技術與有毒元素固定機理;(4)從預處理技術、靶向材料、原位監測三個方面對未來研究進行了展望.

     

    Abstract: China, a major producer of phosphogypsum, encounters significant environmental challenges owing to its accumulation. Employing phosphogypsum-based backfill is an effective solution for the safe and efficient mining of bulk solid waste from phosphate ores. It aligns with national ecological goals and promotes sustainable green mining practices. This method holds great potential for widespread application in China, where rapid advancements and significant scientific and technological achievements have been made. This paper systematically explores phosphogypsum-related progress, examining material characteristics, filling preparation processes, filling performance, filling pollution risks, and control strategies. (1) A quantitative analysis of relevant research results and policy trends has revealed a growing interest in phosphogypsum-based backfill, with an increasing number of technical papers and patents published annually. The rapid development of phosphogypsum-based backfill is closely linked to policy guidance. Since 2017, policies have explicitly encouraged the application of phosphogypsum in filling underground gob spaces. Phosphogypsum waste as a filling material for underground goaf is a general trend. (2) The study collated the chemical composition and physical properties of phosphogypsum from different regions, both domestically and internationally. It analyzed the types of cementitious materials, the theoretical optimal stoichiometric composition range, and summarized the factors and evolutionary mechanisms influencing the rheological and mechanical properties of phosphogypsum-based backfill. Typically, phosphogypsum appears gray-black or gray-white, with a pH value ranging from 1.2 to 6. Its main chemical components are CaO, SO3, and SiO2, and domestic phosphogypsum generally contains lower fluorine levels, ranging between 0.5% and 1.5%, compared to foreign samples. In addition to traditional factors such as slurry concentration, lime–sand ratio, and admixture, the composition and particle size of phosphogypsum, pretreatment methods, ambient temperature, and stirring time significantly affect its rheological properties. The development of hydration products plays a decisive role in the strength of phosphogypsum-based backfill. Common hydration products include calcium silicate hydrate (C–S–H) gel, calcium aluminate hydrate (C–A–H) gel, AFt, calcite, and calcium hydroxide (Ca(OH)2). (3) The potential environmental pollution risk of phosphogypsum-based backfill was evaluated, and the existing phosphogypsum pretreatment technology and toxic element fixation mechanism were summarized. In the backfill system, hydration products interact with harmful impurities, thereby stabilizing and fixing toxic substances. This stabilization process occurs through mechanisms such as adsorption, physical encapsulation, chemical precipitation, and ion replacement. Pretreatment technologies for phosphogypsum are classified into physical, chemical, and thermal methods. (4) Future efforts in phosphogypsum-based backfill should prioritize long-term safety and environmental sustainability. This involves focusing on pretreatment, middle, and back-end treatments to overcome theoretical and technical challenges associated with eco-friendly applications. Research should be directed toward three key areas: advancing pretreatment technologies, optimizing target materials, and enhancing in situ monitoring techniques. The aim is to showcase the development achievements of phosphogypsum-based backfill and provide valuable references and insights for its large-scale application and future research efforts.

     

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