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氯化鉀活化轉爐渣提升直接固碳性能的研究

Enhancing direct carbonation performance of basic oxygen furnace slag through potassium chloride activation

  • 摘要: 利用鋼渣捕集并封存CO2是實現固廢資源化和減少工業碳排放功能耦合的有效方法之一,同時能夠消除鋼渣中的游離氧化鈣(f-CaO),提高鋼渣體積安定性. 然而,鋼渣結構致密且其中CaO多以惰性硅酸鹽形式存在,使其直接固碳性能低. 本文以轉爐渣為研究對象,采用KCl球磨改性提高其化學反應活性以強化其固碳性能,結合實驗分析與理論計算系統性探討了KCl球磨改性對轉爐渣在直接固碳法(氣–固反應)中固碳性能的影響. 實驗結果表明球磨過程中添加KCl可提升轉爐渣固碳性能,并在KCl質量分數為3%的條件下獲得CO2吸收量與碳酸化轉化率最大值46.3 g·kg–1與12.5%,但過多KCl可能導致轉爐渣顆粒孔隙結構塌陷或堵塞,并覆蓋表面活性位點,降低轉爐渣固碳性能. 此外,附著于轉爐渣顆粒表面的K離子在固碳過程中替換Ca離子并占據了Ca離子在CaCO3晶格中的位置,降低了CaCO3晶格結構穩定性,促進了CaCO3熱分解. 理論計算結果表明K在轉爐渣顆粒表面的吸附可提高CO2吸附穩定性,伴隨較低吸附能–0.795 eV. 綜合實驗與理論計算結果可知,KCl球磨改性不僅提高了轉爐渣固碳性能,同時消除了轉爐渣中f-CaO的存在,這為轉爐渣與堿金屬固廢資源化利用提供了新思路.

     

    Abstract: The use of steel slag to capture and sequester CO2 is an effective method for coupling solid waste resource utilization with carbon emission reduction. This process can also neutralize f-CaO in the slag, thereby improving its volumetric stability. However, owing to the dense structure of steel slag and the inert forms of CaO as silicates, its direct carbonation performance is limited. Therefore, ball milling modification with potassium chloride (KCl) addition was applied to the basic oxygen furnace (BOF) slag to enhance its surface chemical reactivity and, in turn, improve its carbonation performance. This study presents a systematic analysis of the effect of ball milling modification with KCl addition on the carbonation performance of BOF slag, combining experimental analysis with theoretical calculations. In the experiments, the parameters of CO2 uptake and carbonation conversion were used to evaluate the influence of ball milling with KCl using a fixed-bed reactor, X-ray diffraction, scanning electron microscopy, and thermogravimetric analysis. In the theoretical calculations, a first-principle computational approach based on density functional theory was used to gain deeper insights into the effect of K on CO2 adsorption at the microstructural level. The experimental results indicated that ball milling with KCl led to Ca-enrichment on the surface of the BOF slag particles, reducing the diffusion resistance of CO2. Furthermore, an optimal amount of KCl facilitated the dispersion of BOF slag particles during ball milling, resulting in more micropores and mesopores that promoted CO2 diffusion. From an electronic structure perspective, the adsorption of K possibly altered the charge distribution on the surface of BOF slag particles and created electronic structural defects, thereby providing active sites to facilitate the reaction with CO2. Consequently, an appropriate amount of KCl enhanced the CO2 uptake and carbonation conversion of BOF slag, reaching a maximum of 46.3 g·kg–1 and 12.5% under the condition that the mass fraction of KCl is 3%. However, excessive KCl might lead to collapse or blockage of the pore structure and cover the active sites on the surface, thereby reducing the carbonation performance of BOF slag. Additionally, the attachment of K ions to the surface of BOF slag particles resulted in the substitution of K ions for Ca ions in the CaCO3 lattice during the carbonation process, leading to the localized formation of K2CO3. This increased the instability of the CaCO3 lattice structure, thus promoting the thermal decomposition of CaCO3. Theoretical calculations showed that the adsorbed K on the C2S (010) surface enhance the stability of CO2 adsorption, with a relatively low adsorption energy of ?0.795 eV, indicating that the presence of K strengthened the CO2 capture capacity of C2S, thereby improving the carbonation performance of BOF slag. Comprehensive experimental and theoretical calculations showed that ball milling modification with KCl not only improved the carbon sequestration performance of BOF slag but also eliminated the presence of f-CaO in the slag, offering new insights into the resource utilization of BOF slag with alkali metal waste.

     

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