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類黃磷物料微波干燥動力學特性

Microwave drying kinetic characteristics of yellow phosphorus-like materials

  • 摘要: 類黃磷物料的干燥是大多數工業應用中必不可少的步驟,目前,傳統干燥方法存在能耗高、效率低等問題,而微波干燥因其加熱效率高、節能降耗明顯、過程易控等優點,成為一種有前景的干燥方法. 本文研究了初始質量、初始含水率和微波功率對類黃磷物料微波干燥過程的影響,并計算了干燥效率(η)和單位能耗(Qs). 結果表明,在質量為50 g,含水率為40%,微波功率為360 W的條件下微波干燥效率最大為21.51%,單位能耗最低為10.99 MJ·kg?1. 采用四種薄層干燥動力學模型(Page、Modified page、Simplified Fick’s diffusion和Wang and Singh)對類黃磷物料的干燥實驗數據進行擬合和分析,Modified Page模型最適合描述類黃磷物料微波干燥過程. 通過菲克第二定律計算水分子在類黃磷物料中的有效濕份擴散系數. 當微波功率為360~900 W時,有效濕份擴散系數為1.00×10?10~1.64×10?10 m2·s?1. 根據微波功率與活化能的關系,計算得到微波干燥類黃磷物料的活化能為5.95 W·g?1. 利用COMSOL Multiphysics軟件建立多物理場耦合有限元模型,模擬電磁場和溫度場的分布情況,研究不同微波功率和加熱時間對類黃磷物料干燥特性的影響,發現隨著微波功率的增加,電場強度隨之增加. 本文將實驗研究與理論計算相結合,為微波高效干燥類黃磷物料提供一定的理論基礎和參考價值.

     

    Abstract: Yellow phosphorus is an important industrial raw material used in pharmaceuticals, food, pesticides, the military, and the chemical industry, significantly impacting the economy. The drying effect is the most important aspect that affects the material properties. Traditional drying methods are often inefficient and energy-intensive, while microwave drying offers unique heating advantages, making it a promising alternative. This paper explores how initial mass, moisture content, and microwave power influence the drying process using microwave technology. The study examined how varying initial mass, moisture content, and microwave power affect the drying characteristics of materials. It calculated the microwave drying efficiency (η) and unit energy consumption (Qs) under different conditions. Results indicated that increasing the initial mass and moisture content enhances the microwave’s drying efficiency and reduces the unit energy consumption. However, as microwave power increased, the microwave drying efficiency gradually decreased, while the unit energy consumption gradually increased. When the initial mass increased from 20 g to 50 g, drying efficiency rose from 6.58% to 13.12%, while unit energy consumption decreased from 34.33 to 17.20 MJ·kg?1. Similarly, increasing initial moisture content increased from 20% to 40% improved efficiency from 12.36% to 19.15%, unit energy consumption decreased from 14.28 to 11.70 MJ·kg?1. The results showed that the maximum microwave drying efficiency (η) reached 21.51% and the minimum unit energy consumption (Qs) was 10.99 MJ·kg?1 at a mass of 50 g, a moisture content of 40%, and a microwave power of 360 W. Furthermore, this efficiency and energy consumption were consistent when the initial moisture content ranged from 20% to 40%. Four thin-layer drying kinetic models were used to fit the relevant experimental data, revealing that the Modified Page model was the most suitable for describing the microwave drying process of the material. Surface diffusion coefficients of water molecules were calculated under different conditions, and activation energy was derived from these coefficients. The maximum diffusion coefficient was 1.29 × 10?10 m2·s?1 for an initial mass of 40 g, 1.53 × 10?10 m2·s?1 for an initial moisture content of 30%, and 1.64 × 10?10 m2·s?1 for a microwave power of 900 W. The activation energy was calculated to be 5.95 W·g?1. Using COMSOL, simulations of the electromagnetic and temperature fields under varying microwave power conditions were conducted. The electric field intensity increased with higher microwave power, rising from 8.13 × 104 V?m?1 at 360 W to 1.15 × 105 V?m?1 at 720 W. In the experimental phase, increased microwave power reduces the time required for drying, and the temperature field distribution aligns with experimental results, effectively describing the drying process under microwave influence. This provides a theoretical basis and technical support for the efficient drying of yellow phosphorus-like materials.

     

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