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高泥鋰云母全粒級磁–浮聯合選礦工藝

Study on the whole-grain magnetic–float combination beneficiation process of high mud lithium mica

  • 摘要: 我國南嶺一帶含有大量鋰云母資源,其礦物組成復雜、細泥含量高,導致浮選分離困難、資源利用率低. 地球化學證實鋰云母的演化大體呈現黑鱗云母→鐵白云母→鐵鋰云母→鋰多硅白云母→鋰云母或類似的變化趨勢,其中鋰云母因含有鐵元素而具有一定的弱磁性,超導磁選技術具有極大的潛力. 本文針對湖南界牌嶺高泥鋰云母資源,開展了全粒級的磁–浮聯合分選新工藝研究,鐵鋰云母采用高梯度磁選優先分離富集,難選鋰云母通過浮選預先富集,浮選精礦和細泥通過超導技術分離富集,形成了“高梯度磁選—脫螢石—鋰云母浮選—超導磁選”的全粒級選礦工藝. 高泥鋰云母礦石Li2O品位0.76%條件下,最終獲得了Li2O品位為2.22%、回收率為77.62%的綜合鋰云母精礦. 新工藝通過高梯度磁選、超導磁選、浮選技術的有機結合,實現了高泥鋰云母全粒級高效提取,為復雜鋰云母礦的高效開發利用提供了借鑒.

     

    Abstract: The South China region is abundant in high mud lithium mica resources, which are characterized by their complex mineral composition and high fine mud content. These properties present significant challenges for flotation separation, resulting in low resource utilization rates. Geochemical studies have identified an evolutionary trend of lithium mica: Biotite evolving into Ferrimuscovite, then Zinnwaldite, Trilithionite, and finally Lithium mica. During this evolution, some lithium mica acquires weak magnetic properties owing to iron content, making it suitable for superconducting magnetic separation technology. This technology offers high magnetic field strength and low particle size limitations, offering great application prospects. This paper addresses the high mud lithium mica resource at Jiepailing, Hunan Province. The main lithium-bearing minerals in this ore are iron-bearing lithium mica, constituting 21.43% of the ore. Owing to the fine size of these target minerals, fine grinding is essential to increase monomer dissociation before beneficiation. The ore contains kaolinite and other vein minerals, which are easy to be muddied after grinding, making the amount of fine mud greatly increase. Additionally, the ore contains high amounts of fluorite, which negatively affects the flotation process for lithium mica concentration. The presence of high fluorite and fine mud content limits the efficacy of conventional flotation methods. Furthermore, the weak magnetic properties of certain lithium mica minerals pose challenges for conventional high-gradient magnetic separation techniques. Therefore, a new combined magnetic–flotation sorting process has been developed based on the ore characteristics. Stronger magnetic zinnwaldite is preferentially separated and enriched through high-gradient magnetic separation. Subsequent secondary grinding allows for another round of magnetic separation to obtain high-grade concentrate. Weakly magnetic lithium mica is pre-enriched by flotation, reducing throughput after impurity removal. Finally, the flotation concentrate and fine sludge are separated and enriched using superconducting technology. This process finally causes “high-gradient magnetic separation—fluorite removal flotation—lithium mica flotation—superconducting magnetic separation” of the whole particle size beneficiation. Experimental results have shown that microfine-grained lithium mica, which cannot be effectively separated by conventional magnetic separation or flotation methods, can a Li2O grade increase from 0.52% to 1.86% using superconducting magnetic separation technology. This greatly improves the ore utilization rate. Under full process experimentation, raw ore with a 0.76% Li2O grade yielded a comprehensive lithium mica concentrate with a 2.22% Li2O grade and a 77.62% recovery rate. The new process bypasses the shortcomings of conventional separation methods through the organic combination of high-gradient magnetic separation, superconducting magnetic separation, and flotation technology, achieving efficient extraction of high mud lithium mica in full grain sizes. This research provides a reference for the efficient development and utilization of complex lithium mica ores.

     

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