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基于稀疏注意力卷積ViT模型的鋅浮選工況識別

Sparse attention convolution-ViT model for working condition recognition in zinc flotation

  • 摘要: 準確識別鋅浮選工況并用于指導鋅浮選操作,可以提高浮選效率、優化選礦過程. 目前浮選現場主要通過人工肉眼觀察泡沫并依據經驗判斷工況,這種方法主觀性強,難以客觀準確地評價鋅浮選工況. 針對該問題,本文通過研究鋅浮選泡沫視覺特征和浮選工況的密切聯系,提出基于稀疏注意力卷積ViT模型的鋅浮選工況識別方法. 首先,所提模型融合了卷積神經網絡(Convolutional neural networks, CNN)和視覺Transformer(Vision transformer,ViT)的結構和優點,同時感知泡沫局部空間信息和全局信息,完備表征泡沫圖像. 其次,模型引入稀疏的多頭注意力機制,每個注意力頭以不同的稀疏程度處理特征,從不同尺度下感知全局信息,同時引入注意力門控單元優化特征傳遞,最終實現鋅浮選工況識別. 實驗結果表明,本文所提工況識別方法在鋅浮選泡沫圖像數據集上的準確率達到88.62%,解決了傳統CNN和ViT模型不能充分利用泡沫圖像全局信息,且無法自適應捕捉泡沫圖像重要特征的問題,為浮選流程優化提供有力支持.

     

    Abstract: Accurate recognition of working conditions can optimize the zinc flotation process and improve its efficiency. Traditionally, this recognition heavily relies on manual observations of froth appearance, a method prone to human error and subjective judgment. To address this issue and improve recognition accuracy, a sparse attention convolution-ViT model is proposed. This model leverages machine vision techniques to investigate the relationship between froth visual features and the working conditions using real-time froth images from industrial sites. The model aims to recognize zinc flotation working conditions in real time, thereby providing guidance for operations. First, it combines the strengths of convolutional neural networks (CNNs) and vision transformers (ViT) to effectively extract both local and global features from froth images. Specifically, CNNs are adept at capturing local features, such as texture, color, and fine details of the froth, while ViT excels at identifying global features, such as the froth size distribution. By combining these two architectures, the sparse attention convolution-ViT model comprehensively analyzes the froth images. To enhance the global feature processing of froth images, a sparse multi-head attention mechanism is introduced into the ViT component. This mechanism allows the model to process global features with different sparsity levels, reducing computational costs and improving the model’s adaptability to different froth appearances. Each attention head in the sparse multi-head attention mechanism targets different aspects of global features, allowing the model to extract various information from the froth images while maintaining efficiency. Furthermore, an attention gated unit is introduced to refine the feature processing. This unit allows adaptive weighting of extracted features in the image, enhancing model interpretability and optimizing feature transfer. By effectively capturing the relevant features, the attention-gated unit helps the model to focus on critical features of the froth images that can indicate the working conditions. Experimental results demonstrated the effectiveness of the proposed sparse attention convolution-ViT model in recognizing zinc flotation working conditions. The model achieved a recognition accuracy of 88.62% on the zinc flotation froth image dataset, surpassing traditional CNN and ViT models. Ablation experiments highlighted the critical role of the sparse multi-head attention mechanism and the attention-gated unit, contributing to accuracy improvements of 0.92% and 2.63%, respectively. Moreover, gradient-weighted class activation mapping was used to visualize feature weights, confirming the model’s capability to effectively characterize froth images by identifying both local and global features. This accurate recognition of zinc flotation conditions underscores the potential of the model in providing reliable real-time recognition, supporting the optimization of the flotation process, thereby improving efficiency and resource utilization in zinc flotation.

     

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