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溶液環境對兩種菱鎂礦陰離子捕收劑浮選泡沫性能的影響

Effect of solution environment on the foam properties of two anionic collectors in magnesite flotation

  • 摘要: 浮選體系中浮選泡沫各項性能直接影響其與礦物顆粒間的相互作用. 采用DFA 100動態泡沫分析儀,研究了不同pH值和Mg2+環境下磷酸酯鹽捕收劑的起泡性能、泡沫穩定性以及泡沫結構等的性能差異,并與傳統油酸鹽捕收劑進行了對比分析. 結果表明,同為菱鎂礦捕收劑,十六烷基磷酸酯鉀(CP)捕收劑相較于傳統油酸鈉(NaOl)捕收劑,在pH值和Mg2+濃度變化時的泡沫適應性更強,且在菱鎂礦浮選中顯示出更大的優勢. 具體來說,在相同質量濃度條件下,CP捕收劑溶液表面張力變化相對緩慢,且在所研究pH值和Mg2+濃度范圍內均顯示相對更適宜的起泡能力和泡沫穩定性,泡沫結構也更穩定. 單礦物浮選試驗結果表明,菱鎂礦上浮率與溶液環境對兩種捕收劑泡沫性能的影響結果具有一致性. 在pH值小于6.0或Mg2+質量濃度超過30 mg·L?1時,傳統NaOl體系中菱鎂礦上浮困難,浮選泡沫性能差,而CP體系中菱鎂礦上浮率均保持在60%以上. 本研究為磷酸酯類捕收劑在菱鎂礦浮選中的應用提供了理論依據和實踐指導.

     

    Abstract: The properties of flotation foam within a flotation system play a crucial role in its interaction with mineral particles, directly impacting the efficiency and selectivity of the entire flotation process. Currently, most collectors exhibit favorable foaming properties, and the formation and characteristics of the foam in the collector system significantly affect the regulation of the mineral flotation process. Given the poor selectivity of conventional anionic collectors in magnesite flotation, developing new collectors has become a hot topic in mineral processing research. Investigating the relationship between foam properties and flotation outcomes is significant for optimizing the mineral flotation process and enhancing the utilization rate of mineral resources. Previous research has revealed that potassium cetyl phosphate can selectively adsorb on magnesite surfaces, enabling effective flotation separation of magnesite from calcium-bearing gangue minerals. This suggests significant application prospects for potassium cetyl phosphate as a new anionic collector in froth flotation purification of magnesite ores. However, to our knowledge, the foam properties of this collector have not been extensively studied. This study employs the DFA 100 Dynamic Foam Analyzer to systematically investigate the foam properties of two anionic magnesite collectors. Key performance differences, including foaming characteristics, foam stability, and structural integrity under various pH conditions and different Mg2+ concentrations resulting from mineral dissolution, were examined. A comparative analysis relative to the conventional sodium oleate collector systems was also conducted. The results indicate that, under identical mass concentration conditions, the surface tension of the cetyl phosphate ester collector varies more gently. As a novel anionic magnesite collector, CP demonstrates significantly superior foam adaptability under changing pH values and Mg2+ concentrations compared to the traditional sodium oleate (NaOl) collector. Specifically, within the studied ranges of pH values and Mg2+ concentrations, cetyl phosphate exhibits superior foaming propensity and more pronounced foam stability. Notably, the foam structure generated by cetyl phosphate is more stable, with inhibited foam coalescence observed at elevated pH values. By contrast, the NaOl collector loses its foaming ability in solution environments with pH values below 8.0 and Mg2+ concentrations exceeding 20 mg·L?1. Single-mineral flotation tests further confirm the consistency between the flotation rate of magnesite and the impact of the solution environment on the foam properties of both collectors. Under conditions where the pH is below 6.0 or the Mg2+ concentration exceeds 30 mg·L?1, traditional collector NaOl struggles to capture mineral particles during magnesite flotation. By contrast, the flotation rate of magnesite with the cetyl phosphate collector remains above 60%. The experiments also revealed that the microstructure of foam generated by the cetyl phosphate collector has a more uniform size distribution and a more compact foam layer structure. These characteristics are crucial for improving the collection efficiency of mineral particles and enhancing the selectivity of the flotation process. This study provides a solid theoretical foundation for the application of phosphate ester collectors in magnesite flotation through an in-depth analysis of foam microstructure and a comprehensive comparative assessment of foam properties between phosphate ester and oleate collectors under varying solution conditions. Furthermore, this study offers valuable practical insights for efficient collector selection and flotation process optimization in industrial applications. These insights contribute to advancing magnesite flotation upgrading technology and processes. The results presented in this paper also serve as an important reference for optimizing the theory and practice of calcium and magnesium salt minerals. This is significant for the development of flotation technology.

     

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