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超大型深井鐵礦高效綠色開采技術與智能裝備研究現狀與展望

Research status and prospects of efficient green mining technology and intelligent equipment for ultra large deep iron mines

  • 摘要: 我國鐵礦資源礦床普遍具有厚度大、品位低的特點,這使得傳統的開采方式難以經濟有效地滿足市場需求. 為了在激烈的市場競爭中占據優勢,同時遵循環保和低碳發展的要求,必須采用千萬噸級的大規模、低成本、環保低碳開采模式. 這種開采模式不僅能顯著降低單位礦石的開采成本,還能最大程度地減少對環境的影響,降低碳排放,實現資源的可持續開發與利用. 為此,本文圍繞超大型深井礦山高效綠色開采的采礦新模式、安全新技術、綠色新要求、智能新趨勢,旨在攻克“深部厚大礦體超大規模連續開采原理與方法、高應力巖體強循環擾動災變機理及力學行為、深熱礦井多風機自適應智能節能通風機制”3項關鍵問題,研究形成“深部傾斜厚大礦體盤區化時空協同連續開采技術、大規模采動力學環境高效感知裝置與災害防控技術、尾砂膏體大流量連續穩態制備與輸送技術、深熱礦井多級動態智能通風及熱害直冷防治技術、盤區回采作業鏈設備群智能決策與協同作業管控技術”5項關鍵技術,實現厚大礦體大參數高效連續開采、大規模開采的工程巖體力學與動力災害防治、采選固廢高效充填利用、智能節能通風與熱害防治、盤區智能化回采作業鏈高效協同等方面的理論、技術、方法和裝備創新,創建千米以深千萬噸級金屬礦綠色智能開采新理論、新技術和新裝備并建立示范礦山,形成可推廣應用的超大型深井礦山高效綠色開采技術體系,以期全面提升我國深部戰略礦產資源的大規模綠色開發能力,為深部礦產資源大規模綠色開發提供理論基礎與技術支撐.

     

    Abstract: China’s iron ore deposits are generally characterized by substantial thickness and low grade, and this presents challenges for traditional mining methods to satisfy market demands economically and efficiently. To maintain a competitive edge in the market while complying with environmental and low-carbon development principles, large-scale, low-cost, environmentally friendly, and low-carbon mining models that can handle tens of millions of tons annually must be adopted. Such models not only considerably lower the unit cost of ore extraction but also minimize the environmental effect, lower the carbon emissions, and attain sustainable resource development and utilization. This paper studies the new mining models, advanced safety technologies, green requirements, and intelligent trends in the efficient, green exploitation of large-scale deep mines. This study aims to address three crucial issues: the principles and methods for the continuous large-scale mining of deep thick ore bodies, the mechanisms and mechanical behaviors of catastrophic events triggered by strong cyclic disturbances in high-stress rock masses, and the adaptive intelligent energy-saving ventilation mechanisms for deep hot mines with multiple fans. This paper aims to advance five key technologies: spatiotemporal collaborative continuous mining techniques for deep inclined thick ore bodies, efficient sensing devices for large-scale mining dynamic environments and disaster prevention and control technologies, high-flow continuous steady-state preparation and transportation technologies for tailings paste, multistage dynamic intelligent ventilation and direct cooling technologies for thermal hazard prevention in deep hot mines, and intelligent decision-making and collaborative operation control technologies for the equipment chain in stope mining operations. These innovations aim to attain the efficient continuous mining of thick ore bodies with large parameters; the effective disaster prevention and control for rock mechanics and dynamic disasters in large-scale mining; the efficient utilization of mining and processing of solid waste through backfilling, intelligent energy-saving ventilation, and thermal hazard prevention; and the efficient collaboration of intelligent stope mining operation chains. The eventual objective is to develop new theories, technologies, methods, and equipment for the green, intelligent mining of metallic mines at depths surpassing one kilometer, to create a demonstrative mine, and to form a technological system for the efficient, green mining of large-scale deep mines that can be widely applied. This paper aspires to improve the capacity for large-scale green development of deep strategic mineral resources in China comprehensively and to provide a theoretical foundation and technical support for the large-scale green exploitation of deep mineral resources. By addressing these key issues and developing the associated technologies, this paper aims to improve the efficiency, safety, and sustainability of mining operations in deep iron ore deposits remarkably, ultimately contributing to the long-term viability and competitiveness of the mining industry in China.

     

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