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LF精煉工藝智能控制與決策模型研究進展

Research progress on intelligent control and decision-making models for the ladle furnace refining process

  • 摘要: LF精煉能有效控制鋼水成分和溫度,并且在煉鋼–連鑄之間起緩沖協調生產節奏的作用. 在LF精煉中運用模型進行控制與決策,可以進一步規范精煉操作,提高鋼水質量和穩定性,同時結合自動控制,將有力推動智能精煉的發展,實現煉鋼流程的優化和效率提升. 在鋼鐵行業智能制造的背景下,LF精煉工藝模型不再局限于單功能模型的建立和部署,開始朝著集成化、自動化和智能化的方向發展,同時其功能也由單一的預測和推薦轉變為整體的智能控制和決策. 因此,建立集成化模型,規范現場工藝,改善數據質量,同時結合自動化控制和閉環反饋,進一步來實現智能控制模型成為LF控制模型未來研究和應用的重要方向. 本文總結了LF精煉控制與決策模型中關于合金化模型、造渣模型、溫度模型、吹氬控制模型、鈣處理模型等單功能模型以及智能精煉技術的發展與研究現狀. 系統梳理了不同模型的建模原理和實現功能,展望了未來LF工藝智能控制與決策模型的發展方向,為后續LF智能精煉技術的開發和應用提供參考.

     

    Abstract: Ladle furnace (LF) refining can effectively control the composition and temperature of molten steel and plays a role in cushioning and coordinating the production rhythm between steelmaking and continuous casting. The use of models for control and decision-making in LF refining can further standardize the refining operations, improve the quality and stability of molten steel, and, combined with automatic control, will strongly promote the development of intelligent refining to achieve optimization of steelmaking and improve efficiency. Regarding promoting intelligent manufacturing in the steel industry, the LF refining process model is no longer limited to the establishment and deployment of single-function models and has begun to develop in the direction of integration, automation, and intelligence while its function has also changed from a single prediction and recommendation to overall intelligent control and decision-making. LF process control and decision models are mostly single-function models, but few integrate applications. Due to the complexity and uncertainty of the refining process, these models have differences in stability and accuracy. Therefore, establishing an integrated model, standardizing the field process, improving the data quality, and combining automatic control and closed-loop feedback to further realize the intelligent control model have become important directions for future research and application of LF control models. Herein, the development and research status of LF refining control and decision models are summarized, including the alloying model, slagging model, temperature model, argon blowing control model, calcium treatment model, and other single-function models, as well as intelligent refining technology. The modeling principles and functions of these models are systematically reviewed, and future development directions of LF process intelligent control and decision models are prospected, providing a reference for the subsequent development and application of LF intelligent refining technology. The establishment and real landing of LF intelligent control and decision models not only require the realization and linkage of process control and decision models but also propose higher requirements for iron and steel enterprises. The realization of LF intelligent control and decision-making models can greatly improve the consistency and qualified rate of product quality, reduce energy consumption and cost, reduce manual intervention, and shorten the smelting cycle, thus improving the competitiveness of enterprises. With the continuous upgrading and improvement of model design, automation technology, and steel mill site environment, the application and development of LF intelligent control and decision-making models show great potential in realizing green, low-carbon, and intelligent manufacturing and would make great contributions to the progress and transformation and upgrading of the steel industry in the future.

     

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