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基于解析法CFD?DEM的燒結礦立式固定床氣固接觸特性

Study of gas–solid contact characteristics in a vertical sinter fixed bed using a resolved CFD–DEM method

  • 摘要: 燒結礦與冷卻氣體充分接觸是實現燒結礦立式冷卻工藝的關鍵. 采用解析計算流體力學?離散元法(CFD?DEM)方法對燒結礦立式固定床的氣固接觸特性進行了研究,主要模擬了非規則燒結礦在固定床內的堆積過程,并采用浸沒邊界法和動態網格細化技術獲得顆粒表面的流場信息. 結果表明,雙粒徑均勻混合料床的平均空隙率主要取決于小粒徑顆粒,大粒徑顆粒主要影響料床的大空隙結構及分布. “A型”偏析(中心區域堆積小粒徑顆粒,近壁面區域堆積大粒徑顆粒)料床壓降顯著低于均勻混合料床,但顆粒與氣體接觸不充分;“B型”偏析(偏析方式與“A型”相反)料床兼顧了低壓降和氣固充分接觸的特點. 料床實驗壓降與模擬壓降隨氣體表觀流速的變化趨勢保持一致,驗證了解析CFD?DEM方法的準確性.

     

    Abstract: Ensuring full contact between hot sinters and cooling gas is the key premise for the widespread application of vertical sinter cooling technology at an industrial scale. In this study, the gas–solid contact characteristics in a vertical sinter fixed bed were numerically investigated through a resolved CFD–DEM (computational fluid dynamics–discrete element method) method. The irregular sinter geometries were represented through the multi-sphere clumped method. The sinter packing in a vertical fixed bed was simulated via DEM modeling, and the immersed boundary method and dynamic mesh refining were employed in the CFD–DEM coupling to obtain a high-resolution fluid flow field around the sintered particles. The results showed that the average voidage of the dual-particle-size uniformly mixed bed generally decreased with the decrease in the average sinter particle size. The average bed voidage was mainly determined by the finer sinters, while the larger sinters mainly affected the large voidage structure and its distribution formed in the bed. Compared with the uniformly mixed bed, the segregated mixed bed exhibited a larger average voidage, and the voidage distribution also changed considerably. The fluid flow behavior in the mixed bed was largely influenced by the average bed voidage and the voidage distribution. As the average particle size decreased, the fluid flow in the bed became more uniformly distributed. Under different segregated packing situations, the bed voidage structures in the central zone and near-wall zone differed remarkably, with the fluid flow exhibiting a higher tendency to develop in the zone with larger voidage. The bed pressure drop generally increased with the decrease in the average sinter particle size. Among the uniformly and segregated mixed beds, the bed with “A-type” size segregation (i.e., finer sinters packed in the central zone while the larger sinters packed in the near-wall zone) showed the lowest overall pressure drop, but the particles inside the bed did not fully contact with the fluid. The bed with “B-type” size segregation (i.e., opposite of “A-type” segregation) exhibited both lower bed pressure drop and a desirable gas–solid contact condition. Therefore, “B-type” size segregation is recommended for the design of practical sinter packing in the vertical fixed bed. The experimental and simulated results showed similar bed pressure drops with increasing superficial air velocity. This validates the accuracy of the resolved CFD–DEM method applied in this study and lays an important foundation for the research of coupled gas–solid behavior in the vertical sinter cooling furnace.

     

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