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基于3D卷積神經網絡的膏體屈服應力預測

Prediction of paste yield stress based on three-dimensional convolutional neural networks

  • 摘要: 膏體流變性能是膏體充填技術重要指標,是金屬礦膏體充填工藝流程的重要工程參數. 本文提出一種基于3D卷積神經網絡的膏體屈服應力預測方法,通過制定圖像采集標準并研發圖像采集裝置采集圖像數據集. 經Sobel算子實現膏體邊緣檢測、全圖縮小等預處理,得到膏體圖像數據集. 采用十折交叉驗證方法劃分數據集,避免因單次隨機劃分造成的偶然誤差. 以膏體圖像–屈服應力數據集為基礎,利用3D卷積神經網絡模型提取膏體紋理特征和時序信息等,又通過引入直方圖均衡化算法的圖像增強策略減少環境因素干擾,提高模型穩健性. 利用預處理后的數據集在3D卷積神經網絡模型上做訓練和測試,得到模型損失值曲線圖和混淆矩陣. 將屈服應力模型預測結果進行分析,又引入卷積注意力機制嵌入到卷積神經網絡實現模型優化,并對模型參數進行調整,模型預測平均準確率從93.26%提升至98.19%,論證了基于3D卷積神經網絡的膏體屈服應力預測方法可行性. 經圖像增強處理的數據集應用到各模型中,模型預測平均準確率均提升3%以上. 相比傳統膏體流變測量方式,解決了傳統膏體屈服應力測量操作復雜、外部因素擾動大、工程現場難以開展等問題.

     

    Abstract: The rheological properties of paste are the foundation of the paste-filling process in metal mines, and paste yield stress is an important evaluation index for paste-filling technology. The change in ratio and concentration has a significant impact on the texture and appearance of paste slurry. Herein, a method for predicting the paste yield stress using three-dimensional convolutional neural networks (3D CNNs) is proposed through the development of image acquisition standards and an image acquisition device to collect image data sets based on a paste image data set. The Sobel operator is used to realize the pretreatment of paste edge detection and full size shrinking, and the paste image data set is obtained. The ten-fold cross-validation method is used to divide the data set to avoid accidental errors caused by a single random division. Based on the paste image–yield stress data set, the 3D CNNs model is used to extract the depth features and timing information on the paste. An image enhancement strategy for the histogram equalization algorithm is introduced to reduce the interference of environmental factors. The preprocessed data set is used for training and testing the 3D CNNs network model. In addition, the prediction accuracy of the yield stress model is analyzed: the convolutional attention block module is embedded into the CNN to optimize the model, and the introduction of channel attention and spatial attention enhances the ability of the model to perceive important areas in the image, which helps improve its ability to capture important information in the image and adjust the model parameters. The prediction accuracy of the model is increased from 93.26% to 98.19%, and the sample prediction error is within 20%, demonstrating the feasibility of paste yield stress prediction based on 3D CNNs. The image enhancement strategy using the histogram equalization algorithm can significantly improve the prediction accuracy of paste yield stress. The image enhancement strategy is applied to each model experiment, and the model prediction accuracy is improved by more than 3 percentage points. The developed image acquisition device and image acquisition standard can reduce the disturbance of environmental factors on image recognition and ensure the accuracy of paste yield stress prediction. Compared with the traditional paste rheological measurement method, the proposed method solves the problems of complex operation of traditional paste yield stress measurement, strong interference of external factors, and the difficulties associated with engineering sites.

     

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