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基于改進自編碼器的轉爐煉鋼工藝模式提取方法

Process model extraction method of converter steelmaking based on improved autoencoder

  • 摘要: 轉爐煉鋼吹煉過程的控制主要包括供氧、造渣和底吹等工藝操作,吹煉過程控制的穩定性直接影響著終點鋼水的質量. 傳統的靜態控制模型以物料平衡和熱平衡為基礎獲得吹煉過程工藝操作模式,未考慮以原料為主的標量型數據和以工藝參數為主的時序型數據之間的強耦合關系,導致傳統靜態模型的可靠性不高,需要依靠人工經驗來調整工藝參數. 為解決上述問題,提出一種基于改進自編碼器的轉爐煉鋼工藝模式提取方法,該方法以自編碼器為基礎結構,使用全連接模塊、長短期記憶網絡模塊、一維卷積模塊和批量K-Means模塊建立聚類模型,并聯合聚類損失函數和重構損失函數實現模型的訓練,獲得原始高維數據在低維特征空間所對應的隱藏向量;在此基礎上,利用隱藏向量完成聚類;最后,在屬于不同聚類類別的數據中,尋找離各個聚類中心最近的樣本,將最近樣本的供氧、造渣和底吹工藝操作作為該類樣本的工藝操作模式. 利用轉爐煉鋼生產過程實際數據驗證了所提方法的有效性,使用標量型數據和提取的工藝模式數據預測終點碳溫,終點碳的質量分數在±0.02%誤差范圍內的平均命中率為95.06%,終點溫度在±20 ℃誤差范圍內的平均命中率為91.48%,在終點碳的質量分數±0.02%、溫度±20 ℃誤差范圍內的平均雙命中率為90.80%.

     

    Abstract: The blowing process in converter steelmaking at the blowing stage mainly includes oxygen supply, slag discharge, and bottom blowing. The stability of the blowing process directly affects the quality of the molten steel at the end. The traditional static control method derived from the blowing process model based on material and heat balances ignores the strong coupling relationship between raw materials and process parameters, resulting in its low reliability. Furthermore, data types for raw materials and process parameters are scalar and time series, respectively. Therefore, to extract the features of the abovementioned complex mixed data, this paper proposes a process model extraction method for converter steelmaking based on an improved autoencoder (IAE). The IAE method is based on an autoencoder that includes fully connected modules, long short-term memory network, one-dimensional convolution, and batch K-means module. In the encoder, fully connected modules, long short-term memory networks, and one-dimensional convolutional modules extract nonlinear features of scalar data, long-term dependent features of time series, and local features of time series, respectively. Hence, the hidden vector is obtained by mapping the original high-dimensional data to a low-dimensional feature space using the encoder. To update the cluster center and calculate the clustering loss, the hidden vector is input to the batch K-Means module. Thus, the decoder reconstructs the hidden vector back to the original space to yield reconstructed data, which is then used to calculate the reconstruction loss. The IAE model is trained jointly with clustering and reconstruction losses. Finally, the cluster center of the original data and cluster category of each sample are obtained. The closer the sample is to the cluster center, the better the process parameters are controlled. Additionally, samples within the same cluster category are closer during the process operation. Therefore, the oxygen supply, slagging, and bottom-blowing processes of the closest samples are considered the process models for this type of sample. The effectiveness of the IAE model is evaluated using the endpoint quality index of real data from converter steelmaking. The average hit rate for the endpoint carbon mass fraction within the error range of ±0.02% is 95.06%, the average hit rate for the endpoint temperature within the error range of ±20 ℃ is 91.48%, and the average double hit rate within the error range of ±0.02% carbon mass fraction and ±20 ℃ temperature is 90.80%. Therefore, the results show that the process model extraction method improves the endpoint hit rate.

     

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