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礦井水反滲透系統阻垢劑成分與阻垢機制

Antiscalant ingredients and its antiscaling mechanism in mine wastewater reverse osmosis systems

  • 摘要: 礦井水反滲透濃水中阻垢劑可以抑制Ca2+、Mg2+結晶沉淀導致雙堿法投藥量高、除硬效果差,影響后續蒸發結晶分鹽效果. 探究反滲透系統中阻垢劑成分及阻垢機制是實現Ca2+、Mg2+脫穩、解決深度除硬與零排放問題的關鍵. 本文首先測定反滲透濃水水質條件,通過超濾分級、傅里葉紅外光譜(FT-IR)、紫外可見吸收光譜(UV-Vis)和三維熒光光譜(EEM)分析得出溶解性有機物主要為分子量<3 kDa且含有羧基、醇/酚羥基與不飽和烴結構的微生物代謝產物和類腐殖酸物質;根據13C和31P核磁共振(NMR)譜化學位移特征(甲基碳、季碳和C—PO3H2結構),確定阻垢劑主要成分為羥基乙叉二膦酸(HEDP);吸附去除88.55%總磷和38.86%COD后,雙堿滴定結果表明,Ca2+沉淀完全所需\mathrmCO_3^2- 的投加量從2845.8減少至826.8 mg?L–1,表明HEDP主要阻止Ca2+結晶成垢;重新利用HEDP復配,\mathrmCO_3^2- 投加量僅增加至1626.3 mg?L–1,說明吸附去除的部分有機物具有一定分散作用,可以抑制溶液中Ca2+結晶團聚. HEDP與溶解性有機物的協同阻垢機制,為礦井水反滲透濃水中Ca2+、Mg2+深度去除提供重要理論依據和調控策略.

     

    Abstract: The use of antiscalants in reverse osmosis (RO) systems is essential to prevent the crystallization and precipitation of Ca2+ and Mg2+ ions, which can lead to undesirable consequences such as an increase in the required dosages of hydroxide and carbonate for hardness removal, increase operational costs, and negatively impact the evaporation–crystallization of salt. This study aimed to investigate the industrial antiscalant ingredients and antiscaling mechanism in RO systems, which is crucial for achieving thorough hardness removal and no industrial wastewater discharge. We comprehensively analyzed the water quality of RO concentrate and fractionated it using ultrafiltration based on molecular weights. Fourier transform infrared spectroscopy (FT-IR), UV-visible spectrophotometry (UV-Vis), and excitation–emission matrix fluorescence spectroscopy (EEM) results revealed that the primary constituents of the dissolved organic matter (DOM) were microbial metabolites and humic acid substances with a molecular weight of <3 kDa. These substances comprised functional groups such as carboxyl, alcohol/phenol hydroxyl, and unsaturated hydrocarbon structures. We further analyzed the main composition and structure of antiscalants using 1H, 13C, and 31P nuclear magnetic resonance (NMR), confirming that the dominant component is hydroxyethylidene-1,1-diphosphonic acid (HEDP) based on the chemical shift characteristics of methyl carbon, quaternary carbon (19.02×10–6 and 69.96×10–6 in 13C NMR), and C—P structures (19.94×10–6 in 31P NMR). Anion exchange adsorption experiments were performed for HEDP removal in RO concentrate to evaluate the effectiveness of the antiscalants. Approximately 88.55% HEDP and 38.86% COD removal substantially reduced the amount of carbonate required for complete Ca2+ precipitation, with the needed concentration decreasing from 2845.8 to 826.8 mg·L–1. This reduction demonstrates the dominant role of HEDP in hindering Ca2+ crystallization rather than Mg2+. Interestingly, even upon the reintroduction of HEDP, the required carbonate dose only increased to 1626.3 mg·L–1, indicating that DOM removal through adsorption exerted a dispersion effect, which led to the effective inhibition of Ca2+ crystallization and aggregation. The study findings elucidate the synergistic antiscaling mechanism between HEDP and DOM, providing valuable insights into the methods for enhancing hardness removal in RO concentrate. This synergistic effect not only improved the efficiency of hardness removal but also contributed to the overall zero discharge of wastewater in RO systems. By understanding and harnessing this mechanism, more effective strategies and regulations can be developed for engineering applications, contributing to significant advancements in industrial wastewater treatment technologies.

     

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