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高碳中錳耐磨鋼凝固過程溶質微觀偏析模型

Microsegregation models of solute elements during the solidification of high-carbon, medium-magnetic wear-resistant steel

  • 摘要: 通過定向凝固、電子探針(EPMA)、Factsage等多種實驗與理論計算相結合的手段對中錳耐磨鋼凝固過程溶質元素微觀偏析行為進行了系統研究. 研究表明在定向凝固試驗中當拉速為50 μm·s?1時,中錳鋼的二次枝晶間距平均值為59.77 μm;中錳鋼凝固過程組織轉變為L→ L + γ → γ屬于奧氏體凝固模式,無包晶反應的發生,也無鐵素體相及其他相的出現;中錳鋼定向凝固過程中Mn、Cr在枝晶間的含量明顯高于枝晶內,表明Mn、Cr元素發生了明顯的正偏析行為;通過對各特征參數求解,構建了中錳鋼溶質元素微觀偏析模型,發現中錳鋼定向凝固過程中Mn元素偏析指數與Brody–Flemings模型符合較好,而Cr元素偏析指數與Clyne–Kurz模型分布較為一致.

     

    Abstract: The microsegregation behavior of solute elements during the solidification of medium manganese wear-resistant steel has been systematically studied using directional solidification, electron probe microanalysis (EPMA), Factsage, and other experiments. The results showed that the solidification structure of Fe–8.5Mn–2.1Cr–0.95C medium manganese steel was dendrite, and no interconversion occurred between the cell and dendrite. Furthermore, the average secondary dendrite arm spacing of medium manganese steel was 59.77 μm when the pulling speed was 50 μm·s?1 during the directional solidification experiment. The results calculated using Factsage showed that the microstructure transformation of medium manganese steel during solidification was L → L + γ → γ, which belonged to the austenite solidification mode, and no peritectic reaction, δ phase, or other phases appeared. Based on the equilibrium cooling and IF modes, the liquidus and solid temperatures of medium manganese steel calculated using Factsage were 1422.93 ℃ and 1280.98 ℃, respectively. Furthermore, the EPMA experiments indicated that the Mn and Cr contents at the edges of secondary dendrites were considerably higher than those at the center. Specifically, the Mn content decreased from 9.13% to 7.49%, and the Cr content decreased from 2.03% to 1.68% simultaneously. This result indicates that the positive segregation behavior of Mn and Cr occurred during the directional solidification of medium manganese steel. Microsegregation models of Mn and Cr in medium manganese steel were established by solving the characteristic parameters during solidification. The segregation indexes of Mn calculated using the Scheil model were much higher than the experimental EPMA values when the solidification fraction was close to 1. However, the results obtained from the Lever–ruler, Brody–Flemings, Clyne–Kurz, Ohnaka, and Won–Thomas models were closer when the solidification fraction was lower than 0.5. Furthermore, when the solidification fraction was less than 0.7, the segregation indexes of Cr calculated using the Scheil model were lower than those calculated using the EPMA. However, as solidification continued, the Cr results from the Scheil model were much higher than those of the experiments. The segregation indexes of Cr from the Brody–Flemings model showed the opposite trend from the Scheil model. Little difference exists among the Lever–ruler, Clyne–Kurz, Ohnaka, and Won–Thomas models. The Mn segregation indexes correlated well with the Brody–Flemings model, whereas the Cr segregation index correlated well with the Clyne–Kurz model.

     

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