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底吹氬鋼包內廢鋼熔化行為的數值模擬

Numerical simulation on the melting behaviors of steel scrap in a ladle with bottom argon blowing

  • 摘要: 以某廠70 t鋼包為研究對象,采用數值模擬的方法對比了吹氬量對鋼包內不同比表面積和預熱溫度的廢鋼熔化行為. 結果表明:廢鋼熔化速度隨著比表面積的增加而加快;底吹氬氣可顯著加速廢鋼熔化,但隨著比表面積的增加吹氣的促進效果逐步減弱. 有底吹氬時,比表面積為120、130.22和160.81 m2·m–3的廢鋼中心溫度上升速率相較于無底吹氬時分別提高了7.06、6.51和3.73 K·s–1,熔化速率分別增加了0.92、0.88和0.28 cm3·s–1,熔化時間分別縮短了17、15和3 s. 板形廢鋼初始溫度由300升到1000 K時,其熔化速度由2.97提高到3.26 cm3·s–1,熔化時間縮短了3 s. 底吹氬流量顯著影響廢鋼熔化速度,當氬氣流量由100增至200 L·min–1時,比表面積為120、130.22和160.81 m2·m–3的廢鋼熔化時間分別由44減小到35 s、42減小到34 s及34減小到31 s.

     

    Abstract: More steel scrap consumption in the iron and steel industry can not only mitigate the shortage of iron ore resources but also greatly lower production costs and carbon emissions to the atmosphere, which is a crucial link in low-carbon metallurgy. Because of the drawbacks of different factors, the amount of steel scrap consumed in the current converter steelmaking process is restricted, and the technology of multipoint adding scrap comes into play. Thus, steel scrap addition into ladles has gradually garnered attention from metallurgical experts, but there are few reports on the three-dimensional melting behavior of steel scrap in a real ladle environment with argon blowing. To examine the melting law of steel scrap in a ladle, in this study, the flow field, temperature distribution, and melting behavior of steel scrap in a 70 t refining ladle at various argon blowing rates with steel scrap addition of different specific surface areas and preheating temperatures were numerically investigated and compared using a mutiphysical mathematical model. The results revealed that the melting rate of steel scrap increases with increasing specific surface area, and bottom argon blowing can accelerate the melting of steel scrap, while the promoting effect gradually decreases with increasing specific area. With bottom argon blowing, the core temperature of steel scrap with specific surface areas of 120, 130.22, and 160.81 m2·m–3 increased by 7.06, 6.51, and 3.73 K·s–1, the melting rate was increased by 0.92, 0.88, and 0.28 cm3·s–1, and the melting time was shortened by 17, 15, and 3 s, respectively, compared with those without bottom blowing. When the initial temperature of steel scrap increases from 300 to 1000 K, the melting rate increases from 2.97 to 3.26 cm2·s–1 and the melting time is shortened by 3 s accordingly. The argon blowing rate significantly influenced the melting rate of steel scrap. When the argon blowing rate increases from 100 to 200 L·min–1, the melting time of steel scrap with specific surface areas of 120, 130.22, and 160.81 m2·m–3 is reduced from 44 to 35 s, 42 to 34 s, and 34 s to 31 s, respectively. Thus, on the premise of smooth production, the melting speed of the steel scrap in the ladle can be significantly increased by increasing the argon blowing rate and adding the slab scrap at higher initial temperatures and specific surface areas. This work offers a reference for developing steel scrap rapid-melting technology for ladles in steel plants.

     

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