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結構化網格快速生成工具的開發及其在冶金模擬仿真中的應用

Development of the fast structured mesh generation tool and its application in metallurgical simulation

  • 摘要: 結構化網格在模擬計算高精度、復雜問題時具有更高的計算準確度和更好的收斂性,但其劃分難度大且耗時較長,如何快速生成高質量結構化網格是進行CFD(Computational fluid dynamics)等模擬計算領域的前沿問題. 根據冶金容器的幾何結構特征,引入了參數一體化建模+網格劃分的理念,利用Python腳本快速批處理數據和開源CFD軟件OpenFOAM的優勢,成功開發了適用于冶金反應器的網格快速生成工具. 以鋼包–中間包–結晶器及其附屬連接裝置為例,進行了案例分析測試. 結果表明,該工具軟件生成的結構化網格在扭曲度和正交性等方面質量較高,可以滿足各類模擬仿真的需求. 該工具在解決冶金容器幾何結構更新和網格分布調整方面相比于傳統前處理方法可以在幾十秒內快速生成高質量結構化網格. 此外,開發了便于用戶使用的圖形用戶界面,界面中僅需輸入關鍵的幾何結構和網格參數,即可對冶金容器快速便捷地生成相應的結構化網格,有效提升了前處理的簡易度和效率. 這一工具軟件有望應用于冶金數字化和智能化轉型發展的多種場景,并為其提供有效的軟件支撐.

     

    Abstract: A structured grid enables higher computational fidelity and better convergence in the calculation of high-precision complex simulation problems, particularly for high-speed flow field or multiphase flow. However, its generation is usually difficult, labor-intensive, and time-consuming; thus, how to quickly generate a quality structured grid is a frontier topic in various simulation scenarios, such as computational fluid dynamics (CFD). Metallurgical vessels need to be served at high temperatures, and their inner cavity are filled with refractory materials. The structure is usually relatively regular. According to the geometric structural characteristics of metallurgical vessels, parametric modeling and mesh generation have been adopted to successfully develop a fast mesh generation tool suitable for metallurgical reactors by taking advantage of batch data processing of Python Script and open-source CFD software OpenFOAM. Following the analysis of the internal topological logical relationship of the target geometry structure, it was divided into several basic geometric units, such as torus, cones, and quadrilateral columns, and their geometric parameters and topological parameters were obtained. The shape and spatial position of the basic geometric structure were determined by its geometric control parameters. The code was written according to the topological relation of the target geometry structure, and the structured grid of basic geometry units was gradually stacked into the target geometry structure. Thousands of coordinate information can be output and sorted using Python Script according to the predetermined logic in a short time. After script execution, a dictionary file called blockMeshDict required by blockMesh can be generated and then converted into a .msh file. With ladle, tundish, mold, and its auxiliary connecting device as examples, a mesh-generation tool is developed and examined. Consequently, the generated grid had high quality considering its checking distortion and orthogonality, which can meet the needs of various simulations. This tool exhibits remarkable advantages over traditional pretreatment methods in solving the geometric structure update and mesh adjustment of metallurgical vessels (e.g., changing the position of the retaining wall in tundish and the position of the bottom blowing plugs in the ladle) and can quickly generate high-quality structured meshes in several or tens of seconds. A user-friendly graphical user interface was also developed, which only needed key geometric structure and mesh parameters, and the corresponding structured mesh can be generated conveniently. The program is continuously being optimized to provide more visual and interactive performance. It can effectively improve the simplicity and efficiency of preprocessing. This tool is expected to be applied to digitalization and intelligent transformation for the metallurgical industry and provide effective support in industrial software.

     

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