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冶金設備用銅及其合金表面處理技術的發展現狀

Development status of surface treatment technology for copper and its alloys for metallurgical equipment

  • 摘要: 目前,表面技術在冶金設備上的應用已有較大量嘗試,銅及銅合金的表面處理技術研究報道也較多,但系統梳理銅合金關鍵冶金部件失效形式和銅合金的表面處理技術研究現狀的相關報道還較少. 本文綜述了連鑄結晶器、高爐風口小套、轉爐氧槍頭三種關鍵冶金部件面臨的表面失效形式以及電鍍、熱噴涂與冷噴涂、表面熔覆、激光處理和合金共滲等幾種表面處理技術在銅合金表面改性領域的研究發展現狀,對比分析了幾種表面處理技術的優缺點,并對高熵合金材料在銅合金表面強化領域的應用潛力進行了展望. 開發新的涂層材料、優化鍍膜工藝以及復合表面處理技術,如將激光表面處理與表面涂層技術復合,是實現表面處理技術在冶金設備用銅合金部件長壽化領域應用的可能方向.

     

    Abstract: Copper and its alloys have various applications in the metallurgical industry due to their good thermal conductance. Continuous casting mold, blast furnace tuyere cooler, and converter oxygen lance’s nozzle are the core components to ensure normal steel production. With increasingly severe service conditions and the goal of long component life, there is an urgent need to improve the surface properties of copper alloy components to curb premature component failure due to surface abrasion, corrosion, or oxidation. Therefore, the effective surface treatment of copper alloy parts is of great significance to the development of the steel industry, which combines the high thermal conductivity of copper alloys and the high strength, heat resistance, or corrosion resistance of the protective layer. There have been numerous attempts to apply surface technologies to metallurgical equipment and more reports on surface treatment technologies for copper and copper alloys. However, fewer reports have systematically sorted out the failure forms of key metallurgical components of copper alloys and the current state of research on surface treatment technology for copper alloys. Therefore, this paper first reviews the main surface failures of three key copper alloy components, namely the continuous casting crystallizer, the blast furnace air outlet bushing, the converter oxygen lance head, and the current technical methods to improve the overall performance of these components. Second, this paper reviews the current research and development status of several surface treatment technologies in the field of copper alloy surface modification, such as electroplating, thermal spraying and cold spraying, surface fusion coating, laser treatment, and alloy co-infiltration. Moreover, it highlights the emerging thermal spraying, cold spraying, surface fusion coating technology, and laser surface treatment technology; contrasts and analyzes the advantages and disadvantages of these surface treatment technologies; and provides an overview of the physical vapor deposition refractory high-entropy alloy film technology. The potential application of physical vapor deposition of refractory high-entropy alloy films in surface strengthening of copper alloys is prospected. Developing new coating materials, optimizing the physical vapor deposition technology coating process, and combining various surface treatment technologies (such as laser surface treatment and surface coating technology) are possible directions to improve surface properties and bond strength. They will enable a longer life of copper alloy components for metallurgical equipment.

     

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