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添加真空蒸餾炭渣對炭陽極反應性的影響

Effects of vacuum-distilled carbon residue on the reactivity of carbon anode

  • 摘要: 利用真空蒸餾炭渣替代部分煅后焦制作炭陽極可實現炭渣高值資源化,在有效利用真空蒸餾炭渣的同時也有著改善陽極反應性的潛力. 但真空蒸餾炭渣的添加量對含炭渣陽極反應性影響,及其對陽極原料的作用機制尚不明確. 本文在1200 ℃,真空度0.5~5 Pa的條件下對炭渣真空蒸餾,添加不同含量的真空蒸餾炭渣,與石油焦及瀝青復合成含炭渣陽極,對陽極進行反應性檢測. 采用同步熱分析儀(TG-DSC)分析真空蒸餾炭渣對瀝青熱解過程的影響,采用熱重分析儀(TG)、X射線衍射儀(XRD)、掃描電鏡能譜儀(SEM-EDS)探究真空蒸餾炭渣對石油焦、瀝青焦反應性的作用機理. 結果表明,隨著真空蒸餾炭渣的添加量(質量分數)從3%增加到5%、7%、10%,炭渣對陽極空氣反應性(600 ℃)起抑制作用,對陽極CO2反應性(970 ℃)起先抑制后催化的作用. 添加真空蒸餾炭渣可提高瀝青的結焦率,以及瀝青焦、石油焦的炭化程度,從而抑制陽極空氣反應性(600 ℃);高溫下炭渣中的微量元素對瀝青焦氣化反應的促進作用,是高含量炭渣催化陽極CO2反應性(970 ℃)的主要原因.

     

    Abstract: The use of vacuum-distilled carbon residues to replace part of prebaked carbon coke reflects the high-value resource utilization of carbon residues and has the potential to improve the anode reactivity. However, the effect of adding vacuum-distilled carbon residues on the anode reactivity and its mechanism on the anode raw materials remain unclear, which has become a technical bottleneck hindering the application of carbon slag anodization. In this study, carbon residue was vacuum-distilled at 1200 ℃, and the degree of vacuum was 0.5–5 Pa. Vacuum-distilled carbon residue was compounded with petroleum coke and asphalt to form anodes with carbon residues, and the phase composition of vacuum-distilled carbon residues in anode reactivity was tested. A simultaneous thermal analyzer (TG-DSC) was used to analyze the influence of vacuum-distilled carbon residue on the pyrolysis reaction of asphalt. A thermogravimetric analyzer (TG), an X-ray diffractometer (XRD), and a scanning electron microscope-energy-dispersive spectrometer (SEM-EDS) were used to explore the reaction mechanism of vacuum-distilled carbon residues on petroleum and pitch coke. The results show that with the addition of vacuum-distilled carbon residues increasing from 3% to 5%, 7%, and 10% (Mass fraction), carbon residue has an inhibitory effect on the anode air reactivity (600 ℃). In the same addition amount change range of vacuum-distilled carbon residues, the anode CO2 reactivity (970 ℃) is firstly decreased to 27.97 mg·cm–2·h–1 and then increased to 50.16 mg·cm–2·h–1. Vacuum-distilled carbon residues can catalyze not only the pyrolysis reaction of asphalt but also the polycondensation reaction of asphalt. A small amount of vacuum-distilled carbon residues mainly affects the coking of asphalt through the polycondensation reaction, but has no obvious effect on the pyrolysis reaction of asphalt, which can increase the asphalt coking rate. In contrast, high amounts of vacuum-distilled carbon residues have a large influence on the pyrolysis reaction of asphalt, and vacuum-distilled carbon residues mainly affected asphalt coking through pyrolysis, which reduced the asphalt coking rate. The effect of vacuum-distilled carbon dust on the anode reactivity was attributed to chemical and structural factors. The addition of vacuum-distilled carbon residues can improve the coking rate of asphalt and the carbonization degree of asphalt coke and petroleum coke, which inhibit the anode air reactivity. The catalytic effect of trace elements in carbon residues on the gasification reaction of pitch coke at high temperatures is the main reason for the catalytic the anode’s CO2 reactivity with the addition of large amounts of carbon residues.

     

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