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Mg含量對AlSi10Sn4Mgx合金阻尼和力學性能的影響

Effect of Mg content on damping and mechanical properties of AlSi10Sn4Mgx alloy

  • 摘要: 研究了AlSi10Sn4Mgx (x為質量分數0~4.0%)合金的力學性能與阻尼性能,并從Mg對Al/Sn潤濕性、Mg對合金組織的影響等方面分析了阻尼和力學性能提高機制. 力學性能測試結果表明,當Mg質量分數為0~1.0%時,試樣的抗拉強度隨著Mg含量的增加而提高、斷后伸長率變化較小,Mg質量分數為1.0%試樣的抗拉強度為161 MPa、斷后伸長率為3.4%;繼續增加Mg含量,試樣的抗拉強度顯著提高,但斷后伸長率明顯降低. 試樣的阻尼性能隨Mg含量的增加先提高后降低,Mg質量分數為1.0%試樣的阻尼性能較高,且具有良好的高溫和高頻阻尼性能,25 ℃/1 Hz、200 ℃/1 Hz和25 ℃/40 Hz條件下阻尼損耗因子tanh分別達到0.038、0.058和0.069. 少量Mg的加入使Al/Sn潤濕性明顯提高,促使β-Sn相沿晶界呈細小彌散分布;同時,少量的Mg使AlSi10Sn4Mgx中的共晶Si相變質球化,并生成Mg2Si強化相,是合金阻尼和力學性能提高的主要原因.

     

    Abstract: Damping alloys serve as key materials in the domain of shock and noise reduction and find wide-ranging applications across several industries. Aluminum alloy, a commonly used engineering material, offers distinct advantages such as low cost and light weight. However, the damping property of aluminum alloy falls short of requisite standards. Thus, efforts toward enhancing the damping and mechanical properties of cast aluminum alloy carry considerable engineering implications. In this paper, the mechanical and damping properties of AlSi10Sn4Mgx (x mass fraction is 0–4.0%) alloy have been investigated, and the mechanisms underlying the enhancement of the damping and mechanical properties have been analyzed by examining the effect of Mg on the wettability of Al/Sn and the alloy’s structure. The results of the mechanical property test reveal that the tensile strength of the AlSi10Sn4Mgx alloy increases proportionally with Mg mass fraction within the range of 0% to 1.0%, whereas the fracture elongation undergoes a negligible change. With the Mg mass fraction rising to 1.0%, the tensile strength of the alloy reaches 161 MPa, and the fracture elongation stands at 3.4%. Subsequent increases in Mg content lead to remarkable enhancements in the strength of the samples. When the Mg mass fraction increases to 1.5%, the tensile strength of the alloy stands at 188 MPa, albeit with a remarkable decrease in fracture elongation. The damping properties of the alloy initially increase and subsequently decrease with the increase in Mg mass fraction. The alloy containing 1.0% Mg displays excellent damping properties at high temperatures and high frequencies. Specifically, the damping loss factor tanh at 25 ℃/1 Hz, 200 ℃/1 Hz and 25 ℃/40 Hz measures 0.038, 0.058, and 0.069, respectively. Further research suggests that the addition of a small amount of Mg can effectively improve the wettability of Al/Sn. The mean wetting angles of AlSi10 and AlSi10Mg1 alloy samples with pure Sn are 141.2° and 116.8°, respectively. The exceptional wettability of Al/Sn facilitates the distribution of the small-sized β-Sn phase along grain boundaries within the AlSi10Sn4Mgx alloy. Meanwhile, a small amount of Mg can also modify and spheroidize the eutectic Si phase in AlSi10Sn4Mgx alloys, leading to the formation of the Mg2Si strengthened phase. These two factors are primarily responsible for the excellent damping and mechanical properties of the alloy. However, excessive Mg will generate bulky Mg2Si structures, which will impair the wettability of Al/Sn, leading to the deterioration of the damping and mechanical properties of AlSi10Sn4Mg4 alloy.

     

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