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燒結半干法脫硫灰中亞硫酸鈣氧化特性

Oxidation characteristics of calcium sulfite in sintering desulphurized ash

  • 摘要: 針對燒結半干法脫硫灰中CaSO3在不同反應條件下干熱氧化的變化規律,研究了溫度、氣體中O2含量與流速、鈣類化合物、鐵氧化物(Fe2O3)、水蒸汽含量與流速等對CaSO3氧化的影響. 結果表明:反應遵循阿累尼烏斯方程,在空氣氛圍,升溫速度為10 ℃·min–1的條件下,450 ℃、75 mL·min–1的氣體流速為經濟性干熱氧化的最佳工藝條件,水汽對CaSO3氧化反應具有兩面性;鈣的氧化物對CaSO3氧化反應通過抑制 \textO_\text2^- \textS\textO_\text3^- 自由基的生成而抑制反應進行,3種鈣類氧化物對CaSO3氧化抑制作用從弱到強為:CaCO3<Ca(OH)2<CaCl2;Fe2O3對CaSO3的催化作用隨溫度、濃度變化而改變,溫度小于450 ℃,Fe2O3質量分數大于0.2%時,對氧化反應起到一定催化作用,溫度大于450 ℃及催化劑質量分數低于0.2%時,由溫度占主導地位. 微觀形貌表征顯示隨著CaSO3被氧化為CaSO4,形貌由團簇狀轉變為柱狀,CaCl2即抑制氧化反應也抑制CaSO4的晶型,Fe2O3促進CaSO4結晶的形成. 實驗室升溫較快,溫度大于400 ℃時,脫硫灰5 min內部溫度大于500 ℃,此時,CaSO3轉化率超過85%,中試升溫較慢,沒有這一特征;吉布斯自由能計算結果表明最有可能發生的是CaSO3氧化反應,600 ℃以下鈣的分解反應不可能發生;CaSO3氧化過程中活性位點的數量與溫度有關,當溫度在623~723 K時,該反應為一級反應,當溫度大于723 K時,反應在5 min左右迅速完成,無法確定其反應級數.

     

    Abstract: Considering the variation in dry heat oxidation of CaSO3 in sintering semidry desulfurization ash under different reaction conditions, the effects of temperature, O2 content and flow rate in gas, calcium compounds, iron oxide (Fe2O3), water vapor content, and flow rate on CaSO3 oxidation were evaluated. It was determined that the reaction adheres to the Arrhenius equation. The oxidation rate of CaSO3 increases from 380 ℃. Moreover, at 450 ℃, the oxidation rate of CaSO3 exceeds 90%, and at 550 ℃, it is completely oxidized (98.2%). Under the condition of 10 ℃·min?1 in the air atmosphere, the gas flow rate of 450 ℃ and 75 mL·min?1 is the optimal process condition for economic dry heat oxidation. Water vapor is present on both sides of the CaSO3 oxidation reaction. Moreover, the oxidation of CaSO3 by calcium oxides was inhibited by inhibiting the generation of \textO_\text2^-\;\textand \;\textSO_\text3^- free radicals. The order of the inhibition of CaSO3 oxidation by the three calcium oxides from weak to strong was CaCO3 < Ca(OH) 2 < CaCl 2. The catalytic effect of Fe2O3 on the oxidation of CaSO3 varies with temperature and concentration. When the temperature is less than 450 ℃ and the weight percentage of Fe2O3 is greater than 0.2%, it plays a certain catalytic role in the oxidation reaction. The doping of Fe2O3 accelerates the formation of \textO_\text2^- and \textS\textO_\text3^- free radicals. When the temperature exceeds 450 ℃ and the catalyst concentration is less than 0.2%, the catalyst concentration has no effect on the reaction process, and the temperature takes precedence. The microscopy analysis reveals that with the oxidation of CaSO3 to CaSO4, the morphology shifts from cluster to column. Furthermore, CaCl2 inhibits not only the oxidation reaction but also the crystal form of CaSO4. Fe2O3 aids the formation of CaSO4 crystals. When the temperature exceeds 400 ℃, the internal temperature of desulfurized ash is higher than 500 ℃ for 5 min. Simultaneously, the conversion rate of CaSO3 is greater than 85%, and the pilot test temperature is slower, which lacks this feature. The Gibbs free energy calculation results show that the most likely reaction is the oxidation of CaSO3 and that decomposition of calcium below 600 ℃ is not feasible. The number of active sites in the process of CaSO3 oxidation is proportional to temperature. Thus, when the temperature is between 623 and 723 K, the reaction is a first-order reaction. When the temperature exceeds 723 K, the reaction will be completed quickly in about 5 min, and the reaction order cannot be determined.

     

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