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埋入式水泥基球形壓電傳感器的制備表征及其在聲發射監測中的應用

Preparation and characterization of embedded cement-based spherical piezoelectric sensors and their application in acoustic emission monitoring

  • 摘要: 研究設計、制備以及表征了一種基于球形壓電陶瓷殼的埋入式水泥基壓電聲發射傳感器。相比于傳統的片狀壓電聲發射傳感器只能接收特定方向信號的特點,該水泥基球形壓電傳感器具有全向接收信號的優勢。之后,將該水泥基球形壓電傳感器埋入鋼筋混凝土梁中,對梁試件四點彎加載過程進行了聲發射監測研究。對比分析了水泥基球形壓電傳感器與商業外貼式片狀壓電聲發射傳感器的監測結果,包括聲發射幅值、b值以及分形維數隨加載過程的演化關系。結果表明,相比于商業外貼式聲發射傳感器,水泥基球形壓電傳感器可以取得較好的監測效果,且在結構加載后期對低強度信號具有更高的靈敏度。兩種傳感器采集到的的聲發射信號的b值和分形維數均反映了結構破壞階段的演化,可以將b值和分形維數的持續下降并維持在較低水平作為該鋼筋混凝土梁試件最終破壞的預警標志。此外,相較于純商業聲發射傳感器組成的定位組,該埋入式水泥基球形壓電傳感器所在聲發射定位組捕捉到的破裂點數量大幅提高,有效提高了破裂點定位的準確度與靈敏度。

     

    Abstract: In this study, an embedded cement-based piezoelectric sensor based on a spherical piezoelectric ceramic shell was designed, fabricated, and characterized. Compared with the conventional piezoelectric acoustic emission sensor (PAES), which is based on sheet piezoelectric ceramics and can receive signals only in a specific direction, the novel embedded cement-based spherical piezoelectric sensor (CSPS) has the potential for omnidirectional signal reception. The frequency response range of the embedded CSPS, tested using the pencil-lead break test, is 70–600 kHz, which can meet the requirements of acoustic emission testing of concrete structures. Thus, the four-point bending test of the concrete beam was monitored using the acoustic emission technique. The concrete beams with two failure modes, bending and compression–shear failure, were created. During the four-point bending test, the CSPS embedded into the concrete beams and the commercial PAES externally placed on the surface of the concrete structure were used for acoustic emission monitoring. Data such as acoustic emission amplitude, b-value, and fractal dimension were measured using the embedded CSPS and analyzed and compared using the external commercial PAES. The results showed that the data measured using the embedded CSPS are highly consistent with those measured using the external PAES. Notably, at the late stage of the experiment, the number of low amplitude signals measured using the embedded CSPS was several times higher than that measured using the external PAES, which demonstrates that the sensitivity of the embedded CSPS is better than that of the external commercial PAES. Furthermore, the curve of the b-value and fractal dimension of the two kinds of sensors (the embedded CSPS and the external PAES) showed evident phased characteristics in different loading stages. In the bending failure test of the concrete beam, the trend of the curve of the fractal dimension can be divided into three stages, which correspond to the three stages of bending failure. Moreover, when the b-value keeps decreasing and becomes stable at a low level, it indicates that the concrete beam has entered the final yield failure stage. Furthermore, the transformation of each failure stage is accompanied by a sudden increase in energy. In the compression–shear failure test of the concrete beam, the steep drop in the b-value and fractal dimension indicates the development and connection of large fractures. Therefore, these indices dynamically reflect the evolution of structural damage and can be used as an early warning index for the final failure of the concrete beam. Compared with the acoustic emission location results calculated by the commercial PAES, the number of acoustic emission location results calculated using the embedded CSPS was greatly increased, which effectively improved the accuracy and sensitivity of damage location analysis.

     

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