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黃銅礦浮選體系晶態/無定形二氧化硅的流變特性與夾帶行為

Rheological properties and entrainment behavior of quartz/amorphous silica in chalcopyrite flotation

  • 摘要: 硅酸鹽類脈石夾帶是制約貧雜難選礦高效浮選分離的難題之一。借助分批浮選試驗、流變學測試、冷凍掃描電鏡測試、顆粒沉降試驗,探究了黃銅礦浮選體系晶態/無定形二氧化硅的流變特性與夾帶行為。結果顯示,隨著脈石中無定形二氧化硅含量的增加,礦漿表觀黏度呈指數型增大,黃銅礦回收率持續降低,脈石回收率先升高后降低。脈石回收率發生變化是脈石夾帶率、水回收率共同作用的結果:在黏度低增長區,脈石夾帶率上移對脈石回收率升高起主導作用,而在黏度中、高增長區,水回收率減少是脈石回收率由升轉降的主要原因。總脈石夾帶率和各粒級脈石夾帶率均隨無定形二氧化硅含量增加而升高,且各粒級脈石夾帶率呈現出明顯差異性,細粒脈石夾帶率增幅最大。冷凍掃描電鏡與沉降試驗表明,無定形二氧化硅與石英顆粒形成了聚集體結構,導致礦漿體系黏度增大,因而脈石顆粒沉降減緩、泡沫排液“洗滌”脈石作用弱化,單位泡沫水中的脈石質量增大,脈石夾帶率升高。

     

    Abstract: Owing to the global consumption of high-grade ores, large amounts of low-grade and complex ores are being processed nowadays. The entrainment of gangue minerals in the ores, especially silicate gangue minerals, has become a nonignorable issue that can significantly influence mineral flotation performance. Amorphous silica has been reported to exist widely in various ore deposits, but how it affects mineral flotation remains poorly understood. This study investigated the rheological properties and entrainment behaviors of quartz/amorphous silica gangue in copper flotation through batch flotation tests, rheology measurements, cryo-SEM analysis, and particle settlement tests. Results indicate an exponential increase in the pulp viscosity as the amorphous silica content in the gangue increased. These also led to distinct recoveries of chalcopyrite and gangue minerals in flotation: the chalcopyrite recovery kept decreasing, whereas the entrainment recovery of gangue minerals increased initially and then decreased. The change in the entrained gangue recovery was found to be a consequence of the reduced water recovery and the increased degree of entrainment for the gangue. In a range wherein the viscosity growth was low, the increased degree of entrainment for the gangue prevailed over the decreased water recovery, ultimately leading to an increase in the gangue recovery. However, when the pulp viscosity drastically increased, the decreased water recovery was found to be dominant in changing the gangue recovery, and thus the gangue recovery decreased. Further, the effect of amorphous silica on the degree of entrainment for the gangue was investigated on a size-by-size basis. A great difference was found in the degree of entrainment for the gangue mineral particles of the same size fraction. However, fine gangue mineral particles experienced the greatest increase in their entrainment degree. Therefore, the degree of entrainment for the gangue was size-dependent and subject to the presence of amorphous silica. The results of cryo-SEM and settling tests indicate that quartz/amorphous silica particle aggregates were formed when amorphous silica particles were present in the flotation system, and these aggregates had a relatively low sedimentation rate. It was inferred that formed gangue aggregates increased the pulp viscosity, which reduced the water drainage in the froth and the sedimentation rate of gangue particles, subsequently increasing the mass of the gangue in a unit mass of water and, thus, the degree of entrainment.

     

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