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硫氨酯捕收劑的制備及浮選性能

Preparation and flotation performance of thionocarbamates

  • 摘要: 為解決硫氨酯捕收劑制備過程中副產品處理困難、存在污染等問題,設計了四種新工藝制備乙硫氨酯(IPETC),分別聯產對叔丁基芐基硫醇(BBSH)、芐基三硫代碳酸鹽(BTTC)、芐硫基乙基黃藥(SBEX)、二芐基二硫醚。在優化的合成工藝條件下,合成IPETC聯產BBSH,得到含IPETC和BBSH的復合捕收劑,其中IPETC的質量分數為51%,BBSH的質量分數為41%,IPETC和BBSH的收率達到95%;合成IPETC聯產BTTC,IPETC和BTTC的收率分別達到94%和95%,純度分別為91%和82%;合成IPETC聯產SBEX,IPETC的收率和純度分別達到89%和95%,SBEX的收率和純度分別為93%和91%;合成IPETC聯產二芐基二硫醚,IPETC的收率和純度分別達到93%和92%,二芐基二硫醚的收率和純度分別達到95%和94%。考察了制備的復合捕收劑(IPETC與BBSH)對銅鉬礦的浮選性能,結果表明,復合捕收劑對銅鉬礦表現出良好的捕收性能。聯產的新型捕收劑SBEX、BTTC對黃銅礦的捕收力略強于異丁基黃藥,對黃鐵礦具有較好的選擇性,可替代異丁基黃藥浮選硫化銅礦。紅外光譜和X射線光電子能譜分析結果表明,SBEX、BTTC與黃銅礦作用時,捕收劑分子中的C=S和C—S與礦物表面的金屬Cu作用,生成捕收劑與銅的表面絡合物吸附在黃銅礦的表面。

     

    Abstract: To address the problems of byproduct treatment and pollution in thionocarbamate preparation, four novel processes for preparing O-isopropyl-N-ethyl thionocarbamate (IPETC) were designed, which can coproduce 4-(tert-butyl)benzyl mercaptan (BBSH), sodium benzyl trithiocarbonate (BTTC), sodium O-benzylthioethyl xanthate (SBEX), and benzyl disulfide, respectively. All the products were confirmed via FTIR and mass spectrometry. The composite collector (IPETC and BBSH mass contents were 51% and 41%, respectively) was synthesized via one-pot reaction of sodium isopropyl xanthate, 4-tert-butylbenzylchloride, and ethylamine using tert-butyl alcohol as solvent. The yield of IPETC and BBSH was 95% in the process of coproducing IPETC and BBSH. Specifically, BTTC and IPETC were synthesized via a reaction of sodium isopropyl xanthate, benzyl chloride, ethylamine, carbon disulfide, and sodium hydroxide. The IPETC and BTTC yields were 94% and 95% with a purity of 91% and 82% in the process of coproducing IPETC and BTTC, respectively. Meanwhile, SBEX and IPETC were synthesized via reaction of sodium isopropyl xanthate, 2-chloroethanol, ethylamine, benzyl chloride, carbon disulfide, and sodium hydroxide. The IPETC and SBEX yields were 89% and 93% with a purity of 95% and 91% in the process of coproducing IPETC and SBEX, respectively. Benzyl disulfide and IPETC were synthesized via a reaction of sodium isopropyl xanthate, benzyl chloride, ethylamine, and hydrogen peroxide. The IPETC and benzyl disulfide yields were 93% and 95% with a purity of 92% and 94% in the processof coproducing IPETC and benzyl disulfide, respectively. The flotation response of copper-molybdenum ore independent with IPETC and BBSH collectors and with their mixture was assessed. The flotation results indicate that the composite collector displays a superior collecting capability for copper sulfide ore. Further, the combination of IPETC and BBSH could give rise to a synergistic effect, significantly enhancing the overall flotation performance. The flotation performance of SBEX and BTTC on chalcopyrite and pyrite was also investigated. The flotation results indicate that SBEX and BTTC exhibited better collecting performance than sodium isobutyl xanthate (SIBX), which can replace SIBX for the flotation separation of copper sulfide. FTIR spectra and X-ray photoelectron spectroscopy analyses were conducted. The results indicate that when all three sulfur atoms in BTTC bond to the mineral surface, the hydrophobicity increases when compared to xanthates, wherein oxygen does not bond to the surface. Further, the thioether structure can increase the hydrophobicity of SBEX on the chalcopyrite surface, and SBEX features a higher collecting recovery toward chalcopyrite than SIBX. The results indicate that BTTC and SBEX might bond with copper atoms on the chalcopyrite surface through their sulfur atoms to form BTTC-Cu and SBEX-Cu surface complexes.

     

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