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基于GA?SVM的鋼渣基膠凝材料開發及料漿配比優化

Development of steel-slag-based cementitious material and optimization of slurry ratio based on genetic algorithm and support vector machine (GA?SVM)

  • 摘要: 針對某露天轉地下礦山充填成本高的問題,充分利用礦山周邊的工業廢棄物開發滿足嗣后充填采礦法所要求的充填膠凝材料,并對充填料漿的配比進行了優化。首先,分析了材料的物化特性,采用不同的激發配方進行了室內試驗,構建了用于鋼渣基膠凝材料配方預測的GA?SVM模型,確定了鋼渣基膠凝材料的最佳配方(質量分數)為:鋼渣30%、脫硫石膏4%、水泥熟料12%、芒硝1%;其次采用XRD和SEM分析了鋼渣基膠凝材料的水化機理;最后基于灰靶多目標決策模型對料漿配比進行優化實驗,以強度(7 d和28 d)、工作特性(坍落度、泌水率)、成本為指標優化料漿配比。結果表明,采用新型鋼渣基膠凝材料,充填料漿的最佳配比參數為:灰砂比1∶4,固相質量分數為72%。并進行了驗證實驗,得到相應強度參數和工作特性參數分別為1.74 MPa、3.61 MPa、24.2 cm和5.91%,均滿足嗣后充填的要求,此配比條件下的充填成本為每立方米113元,較水泥充填成本降低了38.92%。

     

    Abstract: To address the problem of high filling cost in an open pit to an underground mine, based on the machine learning method, the filling cementitious material needed for subsequent backfill mining method was developed using the available industrial wastes around the mine, and the ratio of filling slurry was optimized. First, the physical and chemical properties of the materials were analyzed. Unconfined compressive strength tests were conducted with different activator formulations to analyze the influence of each component on the strength of the backfill body. A genetic algorithm and support vector machine (GA?SVM) model was established to predict the steel-slag-based cementitious material formula using the experimental data, and the optimal ratio was determined based on the model prediction results. X-ray diffraction (XRD) and scanning electron microscope (SEM) were used to analyze the hydration products and microstructure characteristics of steel-slag-based cementitious materials at different curing ages and slag dosage conditions and determine the hydration mechanism of steel-slag-based cementitious materials. Finally, the slurry proportion was optimized by strength (i.e., 7 and 28 days) and working characteristics (i.e., slump and bleeding rate) based on the principle of gray target decision. Results revealed that the relative errors of the GA?SVM model for predicting the steel-slag-based cementitious materials strength at 7 and 28 days are 3.6%–12.62% and 6.9%–10.19%, respectively, thereby indicating high prediction accuracy. The optimal proportion of steel-slag-based cementitious materials determined by prediction analysis is steel slag content of 30%, desulfurized gypsum content of 4%, cement clinker content of 12%, and mirabilite content of 1%. The main hydration products of steel-slag-based cementitious materials are amorphous C?S?H gel, ettringite, tricalcium aluminate hydrate, Ca(OH)2, and CaCO3. The calcium hydroxide content increases with the steel slag content, which generates a large number of pores and deteriorates the structure and strength of the sample. When the new steel-slag-based cementitious material is applied to the actual backfilling of the mine, the optimal ratio parameters of filling slurry are obtained through the optimization of the model of the gray target decision (i.e., cement?sand ratio of 1∶4 and mass concentration of 72%). Corresponding verification experiments were conducted, and the corresponding strength and working characteristic parameters were 1.74 MPa, 3.61 MPa, 24.2 cm, and 5.91%, which all met the requirements of subsequent filling. With this proportion, the filling cost is 113 ¥·m?3, which is 38.92% lower than that of the cement filler. The research results will benefit the comprehensive utilization of solid waste and provide support for safe, clean, and efficient mining.

     

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