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廢汽車催化劑鐵捕集熔煉渣一步法制備微晶玻璃研究

One-step glass-ceramics production process using iron smelting slags of spent automotive catalysts

  • 摘要: 低溫鐵捕集技術是回收廢汽車催化劑中鉑族金屬最有前途的技術之一。鐵捕集熔煉渣以硅鋁酸鹽為主,同時含有少量有毒重金屬(如Cr、Ba、Ni、Mn等),其處置與資源化利用是當前行業的難題。本文致力于鐵捕集熔煉渣的重金屬固化和資源化利用,充分利用硅鋁酸鹽為網絡形成體,以重金屬和酸洗污泥中CaF2為形核劑,通過一步法制備微晶玻璃。差示掃描量熱分析結果表明,隨著酸洗污泥用量(質量分數)從7%增至28%,樣品的玻璃化轉變溫度與析晶溫度間隙由211 ℃降低到150 ℃,基礎玻璃的析晶活化能從321.8 kJ·mol?1降低到303.5 kJ·mol?1,Avrami指數由1.7增至3.7。表明酸洗污泥可以降低成核與析晶的溫差,有利于實現一步法工藝。酸洗污泥添加量(質量分數)為21%時,在900 ℃下熱處理1.2 h制備的微晶玻璃具有較佳性能,即密度3.04 g·cm?3,吸水率(質量分數)0.11%,維氏硬度和抗彎強度分別為742.72 HV和119.32 MPa。浸出毒性試驗表明重金屬Cr、Ba、Ni等均滿足美國環保局提出的毒性浸出實驗(TCLP)標準。玻璃結構分析表明酸洗污泥有利于增加基礎玻璃中的非橋氧含量,降低玻璃網絡聚合度,增強結晶趨勢。

     

    Abstract: The most important secondary resources of platinum group metals (PGMs) are spent automotive exhaust catalysts, which are called “mobile PGM mines.” Low-temperature iron-capture technology is a promising technology for recovering PGMs due to its high efficiency and low pollution. Because of the content of aluminosilicates and toxic heavy metals (Cr, Ba, Ni, and Mn), the disposal of iron-capture smelting slag is necessary. This paper is devoted to the solidification of heavy metals and the resource utilization of iron-capture smelting slag. Glass-ceramics were made by a one-step method using aluminosilicates as network formers. Heavy metals and CaF2 are employed as nucleating agents in pickling sludge. According to the analysis of differential scanning calorimetry, the glass transition temperature and crystallization temperature of samples are in the range of 650 ℃–700 ℃ and 800 ℃–920 ℃, respectively. The gap between the glass transition temperature and crystallization temperature of samples decreased from 211 ℃ to 150 ℃ when increasing the amount of pickling sludge from 7% to 28% (mass fraction). The devitrification activation energy decreased from 321.8 to 303.5 kJ·mol?1, while the Avrami index increased from 1.7 to 3.7. It demonstrates that pickling sludge can reduce the temperature difference between nucleation and crystallization, which is beneficial in realizing the one-step process. The effects of pickling sludge and heat treatment systems on glass-ceramics were investigated. The diopside phase is the main crystalline phase of glass-ceramics. Nepheline and Magnetite phases were detected when the amount of pickling sludge (mass fraction) reached 28%. The physical properties of the glass-ceramics were improved with the increase in heat treatment temperature and time. When the addition amount of pickling sludge (mass fraction) was 21%, the glass-ceramics prepared by heat treatment at 900 ℃ for 1.2 h had the best properties; namely, the density was 3.04 g·cm?3, the water absorption (mass fraction) was 0.11%, and the Vickers hardness and flexural strength were 742.72 HV and 119.32 MPa, respectively. The Toxicity Characteristic Leaching Procedure (TCLP) leaching standard was met by heavy metals such as Cr, Ba, and Ni in the toxicity test. Glass structure analysis revealed that the pickling sludge increased the nonbridging oxygen content in the base glass while reducing the degree of glass network polymerization, resulting in an enhanced crystallization tendency. The pickling sludge proved to have potential as an inexpensive nucleating agent in the preparation of glass-ceramics with excellent performance. The glass-ceramics with these unique properties are promising to be applied as building materials.

     

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