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微合金鋼薄板坯連鑄邊角裂紋控制

Corner crack control for thin slab continuous casting of microalloyed steel

  • 摘要: 微合金鋼薄板坯連鑄過程高發邊角部裂紋,致使熱軋卷板邊部產生翹皮、爛邊等質量缺陷,是鋼鐵行業的共性技術難題。本文立足于某鋼廠QStE380TM低碳含鈮鈦微合金鋼薄板坯連鑄生產,檢測分析了鑄坯角部組織金相結構與碳氮化物析出特點、不同冷卻與變形速率條件下鋼的斷面收縮率,并數值仿真研究了不同結構結晶器和二冷區鑄坯溫度與應力的演變規律。結果表明:微合金鋼薄板坯連鑄過程存在明顯的第三脆性區,且變形速率越大,第三脆性區越顯著。傳統薄板坯連鑄工藝條件下,結晶器的中上部及其出口至液芯壓下段的二冷高溫區,鑄坯角部冷速較低,致使其組織晶界含鈮鈦微合金碳氮化物呈鏈狀析出。鑄坯在液芯壓下過程,低塑性角部因受較大變形與應力作用而引發裂紋缺陷。實施沿高度方向有效補償坯殼凝固收縮的窄面高斯凹型曲面結晶器及其足輥區超強冷工藝,可分別提升鑄坯角部冷速至10和20 ℃·s?1以上,從而促使鑄坯角部組織碳氮化物彌散析出,并促進鑄坯窄面在液芯壓下過程金屬寬展流動而降低角部壓下應力,大幅降低了微合金鋼薄板坯邊角部裂紋發生率。

     

    Abstract: Thin slab continuous casting and rolling process is an important way to produce hot-rolled strips. Recently, the process has been widely used to produce Nb/V/Ti/B bearing microalloyed steel. However, during the continuous casting of the thin slabs of the microalloyed steel, there are frequent cracks on the corners of the slabs, which would cause quality defects, such as scars and cracks at the edges of the hot-rolled coils. These defects are a common technical issue in the steel industry. In this paper, the characteristics of the microstructure and carbonitride precipitation of the thin slab corner of QStE380TM low carbon niobium–titanium bearing microalloyed steel, as well as the reduction of area of the steel under different cooling and tensile rates, were detected. Moreover, the evolutions of the temperature of the solidified shell in different structure molds and secondary cooling processes, as well as the stress of the thin slab surface during liquid core reduction, were numerically simulated. The results show that there is a significant third brittle temperature zone during continuous casting of microalloyed steel thin slabs, and the greater the deformation rate of the thin slab, the more significant the third brittle temperature zone is. Under the conventional thin slab continuous casting process, the cooling rate of the thin slab corners in the upper part of the mold and the secondary cooling zone from the mold exit to the liquid core reduction segment is lower than 5 °C·s?1, which is the key factor to lead a chain of niobium–titanium carbonitrides precipitate at the grain boundaries of the corners. As a result, the plasticity of the thin slab corners is greatly reduced. During the process of liquid core reduction, the low plasticity corners of the thin slab crack because of large deformation and stress. Applying the Gaussian concave curved surface mold, which the narrow face copper plates could efficiently compensate the shell shrinkage, the narrow face-foot roll zone hard cooling process can increase the cooling rates of the thin slab corners over 10 and 20 °C·s?1 in the mold and the narrow face-foot roller cooling zone, respectively. As a result, the carbonitrides precipitate in the thin slab corners disperses, and the stress of the thin slab corners reduces since the new mold promotes the metal flow of slab narrow surface broadsiding during the liquid core reduction. Finally, the cracking rate of the thin slab corners during the microalloyed steel thin slab casting has been reduced significantly.

     

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