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“雙碳”背景下低碳排煉鋼流程選擇及關鍵技術

Selection and key technologies of low-carbon steelmaking processes under the background of “Double Carbon”

  • 摘要: “碳達峰”、“碳中和”是一個總體的宏觀概念,為中國未來經濟與環境發展提供了籠統的理論框架與基本理念。基于“雙碳”目標的深度解析,中國鋼鐵行業處于“碳鎖定”狀態,只有同時進行技術和制度變革才能實現“碳解鎖”。結合當前鋼鐵工業生產結構、冶煉原材料供應、冶煉能源、節能減排水平以及CO2排放現狀,給出了合理的碳達峰時間及峰值。未來二三十年中國鋼鐵生產主要流程依然是長流程和短流程并存,氫冶金技術還難以進行工業生產,提升全廢鋼短流程煉鋼的比例是降低碳排放的主要措施。從長遠來看,長流程中煉鐵工藝由碳還原逐漸向氫還原是大勢所趨,煉鐵工序的產品將由原來的高碳鐵水轉變為低碳鐵水或直接還原鐵(DRI),具有較高脫碳的轉爐煉鋼就沒有明顯優勢,發展電弧爐煉鋼流程是必然選擇。但實現“碳中和”還要依靠氫冶金,碳捕集、利用與封存技術的發展和應用,以及制度的變革。基于近年在全廢鋼電弧爐相關方面的理論研究、裝備開發與實踐的深入研究,針對全廢鋼電弧爐冶煉工藝存在的問題,開發了一系列關鍵技術,實現在全廢鋼條件下滿足當前連鑄生產工藝節奏以及鋼液質量的控制,為全廢鋼電弧爐的發展提供理論支持。

     

    Abstract: “Carbon peaking” and “carbon neutralization” are macro concepts that provide a general theoretical framework and basic ideas for China’s future economic and environmental development. Based on the in-depth analysis of the “double carbon” goal, China’s iron and steel industry is in a “carbon lock” state. Only by carrying out technological and institutional changes simultaneously can the “carbon unlock” be realized. The reasonable carbon peak time and peak value are given when the current production structure of the iron and steel industry, supply of smelting raw materials, smelting energy, energy conservation, emission reduction level, and CO2 emission status are combined. In the next two or three decades, the main process of China’s iron and steel production is still the coexistence of long process and short process. Hydrogen metallurgy technology is still difficult to carry out in industrial production. The main measure to reduce carbon emissions is to increase the proportion of all scrap short process steelmaking. In the long run, it is generally accepted that the ironmaking process in the long term will gradually change from carbon reduction to hydrogen reduction. For the ironmaking process, the products will change from the original high-carbon molten iron to low-carbon molten iron or DRI. Converter steelmaking with high decarburization has no obvious advantages, and the development of the EAF steelmaking process is an inevitable choice. However, the realization of “carbon neutralization” depends on the development and application of hydrogen metallurgy, carbon capture, utilization, and storage technology, and the reform of the system. Based on an in-depth study of the theoretical research, equipment development, and practice of all scrap electric arc furnaces in recent years, aiming at the problems existing in the smelting process of all scrap electric arc furnaces, a series of key technologies have been developed to meet the current continuous casting production process rhythm and liquid steel quality control under the condition of all scrap, to provide theoretical support for the development of all scrap electric arc furnace.

     

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