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鋼液凝固與冷卻過程及固體鋼加熱過程鋼中非金屬夾雜物成分動力學轉變的幾個概念和特征曲線

Concepts and characteristic curves for the kinetic transformation of nonmetallic inclusions in liquid steel during solidification and cooling and in solid steel during heating process

  • 摘要: 利用鋼中非金屬夾雜物成分變化的集成模型,介紹了夾雜物成分隨時間和冷卻速率的變化,提出了夾雜物成分轉變分數的概念,然后介紹了夾雜物成分轉變的等溫轉變曲線(TTT)、連續冷卻轉變曲線(CCT)和等徑轉變曲線(TDT)的概念及應用。該集成模型考慮了鋼液流動、傳熱、凝固和元素偏析,也考慮了鋼與夾雜物反應的熱力學和動力學。然后以管線鋼、重軌鋼和軸承鋼為例,進一步分析討論了鋼液凝固與冷卻過程中的冷卻速率、固體鋼加熱過程中的加熱溫度和加熱時間、鋼成分以及夾雜物尺寸等參數對夾雜物成分轉變的影響。這些概念和特征曲線能夠直觀展示在鋼液凝固冷卻過程及固體鋼加熱過程鋼中非金屬夾雜物的成分轉變,將鋼中夾雜物的控制方略從鋼液拓展到固體鋼中。

     

    Abstract: The composition of nonmetallic inclusions in the steel varied continuously during the solidification and cooling process of the molten steel and the heating process of the solid steel. To quantitatively evaluate this evolution of inclusion composition, this study proposes an integrated model and discusses the effect of the cooling rate during continuous casting and the holding time during the heating process on the transformation of the inclusion composition. Besides, a concept of transformation fraction of inclusion composition was put forward. Using this concept, several characteristic curves with a significant application value were raised, including the isothermal transformation curve (time-temperature-transformation, TTT), continuous cooling transformation curve (CCT), and equal diameter transformation curve (time diameter transformation, TDT). The integrated model consisted of the fluid flow, heat transfer, solidification and element segregation, thermodynamic equilibrium between the steel and inclusions, mass transfer kinetics in the steel and inclusions, and the variation of the spatial position of the calculation domain. Employing the integrated model, the spatial distribution of inclusion composition in blooms was obtained. Since the transformation of inclusion composition was mainly due to reactions between CaO and CaS, the transformation fraction was used to characterize the extent of the transformation, which was defined as the ratio of the content of CaS in inclusions at a certain time to that in thermodynamic equilibrium at room temperature. The continuous cooling transformation curve of the inclusion composition in the bearing steel was obtained to analyze the effect of the cooling rate on the inclusion composition during the solidification and cooling of liquid steel. At a fixed cooling rate, the transformation fraction of the inclusion composition increased with the reaction time. Simultaneously, the critical cooling rate of different types of steel could be obtained intuitively using these curves. The isothermal transformation curve of the inclusion composition in the heavy rail steel was also acquired to estimate the effect of the heating temperature and holding time on the inclusion composition in solid steels. With the increase of the holding time and heating temperature, the transformation fraction of the inclusion composition had an apparent increase. Moreover, the influence of the steel composition and inclusion size on the transformation of the inclusion composition could be determined using the equal diameter transformation curve in pipeline steel at 1473 K. Inclusions with a small size almost transformed completely within 60 min, while larger inclusions only exhibit a slight change even after heating for several hours. These concepts and characteristic curves can intuitively show the composition transformation of nonmetallic inclusions in steels during the solidification and cooling of liquid steel and heating of solid steel, expanding the control strategy of inclusions in steels from liquid steel to solid steel.

     

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