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基于固液兩相流模擬的選礦循環水深度澄清裝置優化

Optimization of depth clarification device for beneficiation circulating water based on solid-liquid two-phase flow simulation

  • 摘要: 部分選礦循環水中含一定量的高分散性懸浮顆粒,僅依靠簡單濃縮沉降難以澄清,無法達到回用要求。針對這一難題,提出了一種選礦循環水固體懸浮物澄清裝置。為優化裝置的結構參數與運行參數,建立了選礦循環水深度澄清裝置的二維物理模型,基于計算流體力學(CFD)的方法,選用Mixture和RNG k?ε 模型對裝置主要的結構參數與運行參數展開了數值模擬研究。研究發現適當降低水力循環區噴嘴長度,增加喉管與噴嘴管徑比、顆粒沉降區開口尺寸、裝置直徑等結構,能夠降低顆粒沉降區平均湍動能,由于湍動能為單位質量流體由于紊流脈動所具有的動能,故降低了顆粒沉降區流場的紊流程度,增加了水流的穩定性,提高了裝置對懸浮顆粒的去除效果;同時發現降低入口流速、增加懸浮顆粒粒徑有助于提高懸浮物的去除率,當進水流速為0.1 m·s?1、經過混凝的懸浮顆粒形成粒徑大于100 μm時,裝置對選礦循環水中的懸浮顆粒去除效果顯著。

     

    Abstract: Some beneficiation circulating water contains excess highly dispersed suspended particles, which are difficult to clarify only by simple concentration and sedimentation and cannot meet the requirements of reuse. To solve this problem, a clarification device was developed for removing the solid suspended matter from beneficiation circulating water, which consists of a hydraulic circulation area and a particle sedimentation area and integrating mixing, flocculation, and sedimentation. The flow field inside the gadget has a big influence on how well it works. The structural and operating parameters of the gadget were improved using the computational fluid dynamics approach to increase the device’s performance. A two-dimensional physical model of the deep clarification device for beneficiation circulating water was established. Numerical simulation research on its main structural parameters and operating parameters were conducted by using software Fluent and choosing the Mixture multiphase flow model and RNG k?ε turbulence model. The effects of feed water nozzle length, throat to nozzle diameter ratio, sludge settling area opening size, and device diameter on the internal flow field were investigated. The average turbulent kinetic energy in the sludge settling zone can be reduced by reducing the length of the nozzle in the hydraulic circulation region, increasing the ratio of the throat to nozzle diameter and the opening size of the sludge settling area, and increasing the diameter of the device. Due to the fact that the turbulent kinetic energy is the kinetic energy of fluid produced by turbulent pulsation, the turbulent degree of the flow field in the sludge settling area is reduced, the effect of turbulent flow in the flow field on particle settling is weakened, and the removal effect of the device on suspended particles is improved. Simultaneously, it is found that at the same suspended solids concentration, reducing the inlet flow rate or increasing the suspended particle size helps to improve the removal rate of suspended solids. When the inlet flow rate is 0.1 m·s-1 and the coagulated suspended particles form particles with particle size more than 100 μm, the removal effect of slime particles in beneficiation circulating water is remarkable.

     

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