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煉鋼廠多尺度建模與協同制造

Multiscale modeling and collaborative manufacturing for steelmaking plants

  • 摘要: 在闡述煉鋼廠多尺度建模與協同制造技術架構的基礎上,分別從單體工序尺度、車間區段尺度與煉鋼廠運行尺度開展了煉鋼廠協同制造的研究。從工序/裝置過程控制系統(PCS)到煉鋼廠制造執行系統(MES)進行了較為系統的建模研發,構建了包括轉爐工序、精煉工序與連鑄工序在內的工序工藝控制模型以及以生產計劃與調度模型為核心的物質流運行優化模型,并通過工序工藝控制和生產計劃與調度的動態協同,實現了煉鋼廠多工序/裝置的高效運行。研發了煉鋼?連鑄過程工序工藝控制模型、生產計劃與調度模型同MES之間的數據接口,實現了MES與生產工藝控制、流程運行控制、生產計劃與調度系統的有機融合,形成了以機理模型與數據模型協同驅動的工藝精準控制、多工序協同運行、基于“規則+算法”的生產計劃與調度為支撐的煉鋼?連鑄過程集成制造技術,通過多層級的縱向協同與多工序的橫向協同,實現了煉鋼廠的協同運行與控制。研究成果是煉鋼?連鑄過程智能制造的有益探索與實踐,對流程工業智能制造企業具有很強的參考價值,對冶金工業綠色化、智能化發展具有示范與借鑒作用。應用后,明顯提升了煉鋼廠的協同制造水平,取得了顯著的經濟與社會效益。

     

    Abstract: With the recent, rapid developments of metallurgical theory and intelligent steelmaking technology, the intelligent upgrading of iron and steel enterprises has attracted increased attention and become a topic of discussion in the steel industry. Collaborative manufacturing is an important feature of intelligent manufacturing in steel enterprises, and it plays an important role in improving the production efficiency and reducing the carbon emissions of iron and steel enterprises. This study elaborated the structure and the contents of multiscale modeling and the collaborative manufacturing of steelmaking plants in detail. The collaborative control of steelmaking plants was studied from the scales of individual processes, workshop sections, and the operation of steelmaking plants. Systematic modeling studies had been conducted from the process control system of processes/devices to the manufacturing execution system (MES). The process control models, including the converter steelmaking process, secondary metallurgy process, and continuous casting process, and mass flow operation optimization models with the production planning and scheduling model as the core were established. In addition, the high-efficiency operation of multi processes/devices was realized through the dynamic coordination of process control and production planning and scheduling in the steelmaking plants. The data interface between process control models, production planning and scheduling models, and MES had been developed to realize the comprehensive integration of MES, production process control, process operation control, production planning, and scheduling system. It had formed the steelmaking-continuous casting process integrated manufacturing technology supported by the precise process control co-driven by mechanism and data models, collaborative process operation, and production planning and scheduling based on “rules + algorithms.” Through multilevel vertical coordination and multiprocess horizontal coordination, the coordinated operation and the control of steelmaking plants were realized. The study results demonstrated a beneficial exploration and the practice of intelligent manufacturing in the steelmaking-continuous casting process, which had strong reference value for intelligent manufacturing enterprises in the process industry, and had a demonstration effect for the green and the intelligent development of the metallurgical industry. After the application, the collaborative manufacturing level of the steelmaking plant had been considerably improved, and significant economic and social benefits had been achieved.

     

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