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溫度對GH4169合金蠕變行為及機制的影響

Effect of temperature on the creep behavior and mechanism of GH4169 alloy

  • 摘要: 在研究了溫度對鎳基高溫合金GH4169蠕變行為及機制的影響基礎之上,分析了其斷口形貌和蠕變斷裂機理。實驗結果表明,隨著蠕變溫度的升高,GH4169合金的穩態蠕變速率逐漸升高,蠕變壽命顯著降低,即該合金有極強的溫度敏感性。蠕變過程中,γ″相長大聚集,并向δ相轉變,隨著蠕變溫度的升高,γ″相向δ相轉變速度加快,晶內的γ″相數量減少,δ相所占體積增加,尺寸增大,次生裂紋數量減少,尺寸減小。當蠕變溫度為650 ℃時,斷口中存在較多亮白色撕裂棱,韌窩尺寸大小不一,有少量析出物和碳化物;當溫度提高到670 ℃時,韌窩尺寸減小,以淺韌窩為主,且出現解理面;當溫度提高到690 ℃時,只存在少量韌窩,且δ相的數量顯著增多,出現解理臺階,斷裂方式為解理斷裂或準解理斷裂。

     

    Abstract: GH4169, a precipitation-strengthened nickel-based superalloy, has been extensively used in structural applications in temperatures up to 650 ℃ because of its high-temperature strength, long-term stability, thermal fatigue, creep resistance, corrosion resistance, weldability, oxidation resistance, and easiness to forging. Although GH4169 has been introduced for many years, it is still widely used in many applications, especially under a high-temperature environment such as the turbine engine and the turbine disk part of advanced aero-engines, spacecraft, and gas turbines. Its microstructure mainly contains five phases: γ, γ″ (Ni3Nb), γ′ (Ni3AlTi), δ (Ni3Nb), and MC carbides. The main strengthening phase of the GH4169 alloy is the γ″ phase, which is metastable, and its phase transformation to the δ phase occurs when exposed at temperatures above 650 ℃. This paper studied the effect of temperature on the creep behavior and mechanism of the nickel-based superalloy GH4169 and analyzed its fracture morphology and creep rupture mechanism. Experimental results showed that the steady creep rate of the GH4169 alloy increased, and the creep life of the GH4169 alloy decreased significantly with the increase of the creep temperature, i.e., the alloy had strong temperature sensitivity. During the creep process, the γ" phase grew, aggregated, and transformed to the δ phase. With the increase of the creep temperature, the transition of the γ″ phase to the δ phase was faster, the amount of γ″ phases in the crystal decreased, the size and volume of the δ phase increased, and the number and size of secondary cracks decreased. When the creep temperature was 650 ℃, more bright white tearing edges in the fracture appeared, the dimple size was different, and there were a small amount of precipitates and carbonization. When the temperature increased to 670 ℃, the dimple size decreased, with mainly shallow dimples and cleavage surfaces appearing. When the temperature increased to 690 ℃, there were only a few dimples and cleavage steps, and the number of δ phases increased significantly, which meant that the fracture mode was cleavage fracture or quasi-cleavage fracture.

     

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