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燒結煙氣中含鉀化合物對釩鎢鈦催化劑脫硝/二噁英性能的影響

Effect of potassium compounds in sintering flue gas on the removal of NO and dioxin performance over V2O5–WO3/TiO2 catalyst

  • 摘要: 采用釩鎢鈦催化劑可有效減排燒結煙氣中NO和二噁英,而煙氣中含有的鉀鹽會造成催化劑活性降低。在實驗室采用濕式浸漬法對新鮮釩鎢鈦催化劑進行強制失活,研究了三種鉀鹽(K2SO4、K2O和KCl)負載于催化劑表面對其脫硝和脫二噁英活性的影響,并采用水洗和酸洗手段考察了失活催化劑的再生性能。結果表明,不同形態鉀鹽會造成催化劑的脫硝和脫二噁英活性降低,催化劑對兩種污染物的活性降低順序遵循相同的規律,即KCl> K2O> K2SO4。催化劑的失活機理主要包括物理失活和化學失活。物理失活主要是指鉀鹽在催化劑表面沉積并堵塞其孔道;化學失活主要是指鉀鹽與催化劑表面的活性組分產生相互作用,鈍化表面活性位點,降低表面酸性,減弱氧化和還原性能,進而降低催化劑的脫硝和脫二噁英活性。再生實驗結果表明,水洗可以一定程度上恢復催化劑的脫硝活性,酸洗會導致催化劑表面活性物質流失,但水洗和酸洗均無法有效恢復催化劑的脫二噁英活性。最后,提出了不同形態鉀鹽對釩鎢鈦催化劑的中毒機理。

     

    Abstract: Sintering is one of the most important processes in iron and steel production, which provides stable sinter for the blast furnace. However, it also produces pollutants, such as sulfur dioxide (SO2), nitrogen oxide (NOx), and dioxins, which cause serious environmental problems. With the increasing pressure of environmental protection, pollutant reduction has become one of the bottlenecks restricting the development of iron and steel enterprises. Using a vanadium–tungsten–titanium catalyst can effectively reduce NO and dioxin in the sintering flue gas, while the potassium salt contained in the flue gas will reduce the activity of the catalyst. In this study, the fresh vanadium–tungsten–titanium catalyst was deactivated by the wet impregnation method in the laboratory. Effects of three potassium salts (K2SO4, K2O, and KCl) loaded on the surface of the catalyst on its denitration and dioxin removal activities were investigated. The regeneration performance of the deactivated catalyst was studied by the water washing and acid pickling process. Results confirmed that activities of denitration and dioxin removal were reduced by different potassium salts, and the order of reduction follows the sequence: KCl>K2O>K2SO4. The deactivation mechanism of the catalyst mainly includes physical deactivation and chemical deactivation. Physical deactivation is mainly caused by the deposition of potassium salts on the surface of the catalyst, blocking its pores. Chemical deactivation mainly refers to the interaction between the potassium salts and the active component on the catalyst’s surface, which inactivates the surface’s active site, weakens its oxidation reducibility, and reduces the number of acid sites on the surface, thereby decreasing the denitration and dioxin removal activities of the catalyst. Regeneration experiment results showed that water washing could restore the denitration activity of the catalyst. Acid pickling would lead to the loss of active substances on the surface of the catalyst. However, neither water washing nor acid pickling could effectively restore the dioxin removal activity of the catalyst. Finally, the poisoning mechanism of different potassium salts on the vanadium–tungsten–titanium catalyst was proposed.

     

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