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基于溫度效應的半水磷石膏水化反應熱動力學模型

Thermodynamic model of the hydration reaction of hemihydrate phosphogypsum based on the temperature effect

  • 摘要: 為擴大半水磷石膏(HPG)作為充填膠凝材料的工業應用半徑,實現HPG資源化利用技術新突破。本文尋求一種在堆存過程中HPG水化反應放熱量變化的模型,以了解其膠凝性能的變化情況。通過對初始溫度為35、40、60和80 ℃的HPG堆體進行自由水質量分數和溫度監測,發現HPG自由水質量分數變化規律符合一級反應動力學模型,之后基于熱力學和化學反應動力學基本理論,提出了一種關于堆存溫度與時間關系的HPG水化反應熱動力學模型。最后,采用COMSOL Multiphysics數值模擬軟件,將HPG水化反應熱動力學方程嵌入傳熱和ODE模塊,對HPG堆體溫度進行數值模擬,模擬堆體溫度變化曲線與試驗結果較為吻合,驗證了所提出模型的可靠性。

     

    Abstract: Hemihydrate phosphogypsum (HPG), as a cementing material for mine filling, will spontaneously transform into phosphogypsum (PG) in the stockpiling state. The gelling activity decreases, and meeting the requirements of mechanical properties required for long-distance mine filling becomes difficult. The key measure in expanding the industrial application radius of HPG as a filling cementitious material is the prevention of the spontaneous conversion of HPG to PG. In-depth research on the conversion process of HPG in the storage state is required to achieve a breakthrough in the HPG resource utilization technology. In the storage process, the HPG chemical reaction will release the heat of hydration, causing the temperature and chemical fields in the system to interact with each other and promote the conversion of HPG to PG. Therefore, the HPG hydration heat release process is accurately calculated, analyzed, and simulated. This is a prerequisite to effectively inhibit the conversion of HPG. This article seeks a model of the heat release of the HPG hydration reaction during the storage process to understand the change of its gelation performance and guide on-site industrial applications. The monitoring of the free water mass fraction and the temperature of HPG stacks with initial temperatures of 35 °C, 40 °C, 60 °C, and 80 °C reveals that the HPG free water mass fraction change law conforms to the first-order reaction kinetic model. Based on thermodynamics and chemical reaction kinetics, a thermal kinetic model of the HPG hydration reaction on the relationship between the storage temperature and time is proposed. Using the COMSOL Multiphysics numerical simulation software, the HPG hydration reaction thermokinetic equation was then embedded in the heat transfer and ODE modules, and the HPG reactor temperature was numerically simulated. The simulated reactor temperature curve was more consistent with experimental results, and the reliability of the proposed model was verified. This model can provide guidance for the later design of the delaying HPG conversion plan and has very important practical significance for the promotion and application of HPG.

     

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