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金屬增材制造的微觀組織特征對其抗腐蝕行為影響的研究進展

Research progress on the influence of microstructure characteristics of metal additive manufacturing on its corrosion resistance

  • 摘要: 金屬增材制造是增材制造技術中最重要的分支,其成形零件復雜度高,力學性能高于一般鑄件,已經被廣泛應用于航天航空、醫療、能源等領域。在目前主流金屬增材制造過程中,主要使用高能束熔化金屬粉體,從而造成極高的材料過冷度,雖然過冷細化晶粒與特殊析出相會提高材料的力學性能,但是學術界與工業界對金屬增材制造制件在服役過程中的腐蝕性能仍然存在疑問,亟需關于高能束金屬增材制造制件的抗腐蝕性能系統性研究綜述。因此,本文就三種常用的金屬增材制造技術,對目前金屬增材制造工件的腐蝕性能相關研究進展進行總結和歸納,深入研究了打印產品中的殘余應力、晶粒尺寸、析出相和各向異性等影響抗腐蝕性能的行為,分析了參數優化及熱處理工藝提高材料抗腐蝕性能的機理。最后對金屬增材制造的抗腐蝕性能的改善手段進行了展望。

     

    Abstract: Additive manufacturing technology is a method of manufacturing parts that are stacked layer by layer through the principle of discrete stacking, which is different from traditional subtractive manufacturing. It has been widely concerned due to its advantages of short process flow, high material-utilization rate, and highly flexible manufacturing. Additive metal manufacturing is the most important branch of additive manufacturing technology. Its forming parts have high complexity, showing excellent mechanical properties than ordinary castings. After more than 20 years of development, it has been widely used in aerospace, medical, energy, and other related fields. In the current mainstream metal material in the manufacturing process, the main use of high-energy beam-melting metal powders results in extremely high overcooling, whereas cold fine grains exhibit special precipitation and increase the mechanical properties of the material. However, there are still doubts about the corrosion performance of metal additive manufacturing parts in the service process. The mechanism of the corrosion effect of special microstructures and precipitation relative to materials in the service process is still unclear. Therefore, it is urgent to review the systematic research of the corrosion resistance of high-energy beam metal additive manufacturing parts. Corrosion resistance is also one of the key factors for metal additive manufacturing products to occupy a place in the market and should be paid attention to. Therefore, this article summarized the current research progress on the corrosion performance of metal additive manufacturing workpieces on three commonly used metal additive manufacturing technologies: laser melting, electron beam melting, and directional metal deposition. The residual stress, grain size, precipitated phase, and anisotropy affect the corrosion resistance behavior. The influence mechanism of the parameter optimization and heat-treatment process on the corrosion resistance of the material was analyzed. Finally, the prospects of improving the corrosion resistance of metal additive manufacturing products were discussed.

     

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