<th id="5nh9l"></th><strike id="5nh9l"></strike><th id="5nh9l"><noframes id="5nh9l"><th id="5nh9l"></th><strike id="5nh9l"></strike>
<progress id="5nh9l"><noframes id="5nh9l"><th id="5nh9l"><noframes id="5nh9l">
<th id="5nh9l"></th> <strike id="5nh9l"><noframes id="5nh9l"><span id="5nh9l"></span>
<progress id="5nh9l"><noframes id="5nh9l"><span id="5nh9l"><noframes id="5nh9l"><span id="5nh9l"></span><strike id="5nh9l"><noframes id="5nh9l"><strike id="5nh9l"></strike>
<span id="5nh9l"><noframes id="5nh9l">
<span id="5nh9l"><noframes id="5nh9l">
<span id="5nh9l"></span><span id="5nh9l"><video id="5nh9l"></video></span>
<th id="5nh9l"><noframes id="5nh9l"><th id="5nh9l"></th>
<progress id="5nh9l"><noframes id="5nh9l">

連鑄控流模式對大方坯及棒材組織結構與宏觀偏析影響

Macrostructure and macrosegregation behavior of bloom products under various flow control modes of the casting process

  • 摘要: 以中碳結構鋼大方坯及其熱軋棒材為研究對象,通過對鑄坯和軋材進行低倍侵蝕和成分分析,揭示了連鑄控流模式對大方坯凝固組織與宏觀偏析分布特征的影響及其鑄軋遺傳性。研究表明:常規直通水口澆注模式下,結晶器電磁攪拌(Mold electromagnetic stirring, M-EMS)電流由0增加到800 A,鑄坯等軸晶率由6.06%僅可增加到11.71%,難以有效避免大方坯常見的中心縮孔缺陷與突出的中心線偏析。采用新型五孔水口澆注模式,即使不開啟M-EMS,鑄坯中心等軸晶率仍可達23.1%,大方坯中心縮孔級別可降至1.0級以下,滿足后續熱軋大棒材探傷要求。同時發現,五孔水口澆注模式下,大方坯鑄態組織中往往會出現較為明顯的柱狀晶到等軸晶轉變(Columnar to equiaxed transition, CET)區,鑄坯斷面碳偏析指數呈M型分布,表現為斷面1/4位置CET區域碳偏析指數最高。大棒材軋制基本改變不了鑄坯斷面宏觀偏析的分布形態,且可能導致中心線偏析指數增加。同時指出,基于連鑄控流模式的作用規律和鑄?軋遺傳性特征,以及特殊鋼長材熱加工對中心致密度和偏析分布與程度的要求,實際生產中應從連鑄工藝源頭合理地控制鑄態組織與宏觀偏析分布形態。

     

    Abstract: Owing to the large cross-section and wide solidification-temperature zone, bloom castings of medium- and high-carbon steels are prone to severe central shrinkage and macrosegregation defects. Flow control technologies such as nozzle injection mode and electromagnetic stirring, together with the casting speed, play a key role in the as-cast macrostructure and macrosegregation distribution in bloom castings achieving soundness and compositional homogeneity of the final as-rolled products. Based on the production process of a medium-carbon-steel bloom casting and its heavy section bars, various flow control modes have been adopted in the casting production to study their effects on the semiproduct solidification structure and the carbon distribution across the bloom section and the following rolled bars. The conventional nozzle with a single straight port shows that the equiaxed crystal ratio in the casting process can only increase from 6.06% to 11.71% with the M-EMS intensity changes from 0 to 800 A, in which a shrinkage cavity and macrosegregation exist along the centerline on the strand casting. While the novel five-port nozzle has been adopted, the equiaxed crystal ratio can reach 23.1% even with the M-EMS power off, and the center cavity index drops down to grade 1.0 or below, meeting the requirement of microvoid flaw detection for the bar products. Additionally, the carbon segregation across the bloom cross-section is observed to resemble an M-shaped curve with a maximum carbon segregation index in the columnar to equiaxed transition zone instead of the popular center region. For the heavy section bars rolled from bloom casting, a similar carbon distribution pattern as the cast is observed after hot working but with an even higher centerline segregation index. Therefore, considering the special quality requirements for the subsequent hot processing, the macrostructure and pattern and intensity of macro-segregation should be regulated from the beginning of casting with a reasonable flow control mode as mentioned in the study.

     

/

返回文章
返回
<th id="5nh9l"></th><strike id="5nh9l"></strike><th id="5nh9l"><noframes id="5nh9l"><th id="5nh9l"></th><strike id="5nh9l"></strike>
<progress id="5nh9l"><noframes id="5nh9l"><th id="5nh9l"><noframes id="5nh9l">
<th id="5nh9l"></th> <strike id="5nh9l"><noframes id="5nh9l"><span id="5nh9l"></span>
<progress id="5nh9l"><noframes id="5nh9l"><span id="5nh9l"><noframes id="5nh9l"><span id="5nh9l"></span><strike id="5nh9l"><noframes id="5nh9l"><strike id="5nh9l"></strike>
<span id="5nh9l"><noframes id="5nh9l">
<span id="5nh9l"><noframes id="5nh9l">
<span id="5nh9l"></span><span id="5nh9l"><video id="5nh9l"></video></span>
<th id="5nh9l"><noframes id="5nh9l"><th id="5nh9l"></th>
<progress id="5nh9l"><noframes id="5nh9l">
259luxu-164