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煙氣循環燒結熱風罩內氣流數值模擬及優化

Numerical simulation and optimization of the flow in the sintering flue gas circulating hot air hood

  • 摘要: 煙氣循環技術是基于部分熱廢氣被再次引入燒結過程的原理而開發的一種新型燒結模式,對提高燒結余熱利用率、降低污染物排放和燒結能耗具有顯著效果。但循環煙氣在煙氣罩內流動狀態、煙氣罩漏風狀況等對煙氣循環的效果及穩定性至關重要。為此,對某鋼廠循環煙氣罩內煙氣流動狀態及漏風狀況進行模擬,結果表明:現有煙氣罩人孔打開時雖然在一定程度上削弱了煙氣進入形成漩渦的強度,但并未改善煙氣旋轉流動,導致料面上煙氣流速不均;通過優化煙氣罩內導流板結構和數量,削弱了煙氣罩內煙氣旋轉流動,明顯改善了循環煙氣的流動,使煙氣分布更均勻;同時煙氣罩漏風狀況大大改善,優化后使A側漏風口由漏風1.2 m3?s?1變為吸風2.4 m3?s?1,有利于燒結生產的順行。

     

    Abstract: The flue gas circulation technology is a new type of sintering mode developed based on the principle of the reintroduction of part of the hot exhaust gas into the sintering process. It has considerable effects on improving the utilization rate of the sintering waste heat and reducing pollutant emissions and sintering energy consumption. However, the circulating flue gas flow state in the flue gas hood and air leakage of the flue gas hood are critical to the effect and stability of the flue gas circulation. Simultaneously, they have a considerable impact on the quality indicators of the sintered ore. To optimize the circulating flue gas flow state in the flue gas hood, improve the air leakage of the flue gas hood, and maximize the advantages of low pollution and low emission of the flue gas circulation sintering technology, this study simulated the flue gas flow status in the circulating flue gas hood of a steel plant and the air leakage situation. Results show that although the strength of the smoke entering to form the vortex is weakened to a certain extent when the existing smoke hood manhole is opened, the swirling flow of the smoke is not improved, resulting in the uneven flow velocity of the smoke on the material surface. Moreover, evident air leakage of the flue gas hood is observed. By optimizing the structure and number of baffles in the flue gas hood, the rotating flow of the flue gas in the flue gas hood is weakened, the circulation of the flue gas flow considerably improved, and the flue gas distribution is more uniform. Simultaneously, the air leakage of the gas hood greatly improved. After optimization, the air leakage on the side changes from a leakage of 1.2 m3·s?1 to a suction of 2.4 m3·s?1, which is conducive to the smooth movement of the sintering production.

     

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