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高疲勞壽命軸承鋼潔凈度現狀及研究進展

Research status and progress on cleanliness of high-fatigue-life bearing steels

  • 摘要: 對比了國內外高疲勞壽命軸承鋼主要雜質元素、主要夾雜物特征等冶金性能的差異,并對比了不同冶金質量下,軸承鋼的疲勞性能及誘發疲勞斷裂的因素,總結了國產軸承鋼潔凈度現狀及與國外優質軸承鋼的差距。在此基礎上,圍繞高疲勞壽命軸承鋼,以進一步提高國產軸承鋼質量為目的,分析梳理了國產軸承鋼冶煉技術及夾雜物控制方法的發展軌跡,探討了國產軸承鋼進一步提高疲勞壽命及質量的發展方向。

     

    Abstract: Bearing steel is a significant material for producing basic components in many industrial sectors, such as automotive, high-speed trains, and aerospace. In most cases, the bearings belong to the safety-relevant parts of these structures, so that extensive quality control measures are applied to ensure the entire assembly’s reliability and safety. In the last century, the precise instruments’ bearings were almost dependent on imports, which cost a large fortune. In recent years, the production technique and the production quality of domestic bearing steels keep improving, and the cleanliness keeps increasing. The qualities of some superior domestic bearing steels have become close to foreign bearing steels with high quality. However, the stability still needs to be improved, especially in the aspects of calcium aluminate inclusions and the titanium content in steels. To understand the gaps between domestic and foreign bearing steels, the differences in metallurgical properties of high-fatigue-life bearing steels, such as the main impurity elements and the characteristics of main inclusions, were compared in this paper. Fatigue properties of bearing steels and factors that cause fatigue fracture under various metallurgical properties were also compared. The cleanliness status of domestic bearing steels and the gap with foreign high-quality bearing steels were summarized. There are two types of controlling strategies of the cleanliness for bearing steels: 1) controlling the total oxygen content strictly to get an extremely low total oxygen content; 2) controlling the size and type of oxide inclusions with a relatively low total oxygen content. On this basis, in order to further improve the efficiency of domestic steel bearings, the development of the smelting technology and the integration control system for domestic steel bearings were analyzed and sorted out. Besides, the development direction of further improving the quality and fatigue life of domestic bearing steel was discussed.

     

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