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褐鐵礦在燒結工藝中的優化配置

Optimal allocation of limonite in sintering process

  • 摘要: 為了探究全進口礦條件下褐鐵礦在燒結工藝中的合理配置,實現褐鐵礦的高效利用以進一步提鐵降本,針對S鋼鐵公司500 m2大型燒結機實際原燃料條件,基于試驗用鐵礦粉的常規理化性能和高溫燒結基礎特性開展了不同褐鐵礦配比的燒結杯試驗研究,結合Factsage 7.1熱力學軟件,模擬計算了不同褐鐵礦配比條件下的黏附粉含量和理論液相生成量及性能,并采用礦相顯微鏡分析了燒結礦的顯微結構,探明了褐鐵礦與赤鐵礦和磁鐵礦的優化搭配規律。研究表明:澳大利亞褐鐵礦具有粒度粗、礦化能力弱,同化溫度低、黏結相強度差、吸液性強的特點,當褐鐵礦質量分數由45%增加至55%時,提高磁鐵精礦OD礦的質量分數至15%,同時降低OC礦質量分數至10%,燒結礦轉鼓強度和低溫還原粉化性能等指標達到最優,這是由于一方面提高磁鐵精礦配比不僅具有增加黏附粉比例、改善液相生成數量和性能的作用,而且可以均勻液相分布,消除過熔現象;另一方面,增加磁鐵精礦配比可以改善燒結料球的粒度組成,減少褐鐵礦吸液量,提高燒結礦強度。因此,在高褐鐵礦配比條件下,增加適宜的磁鐵精礦配比有利于穩定燒結礦質量,全面改善燒結礦性能。

     

    Abstract: Improvements in ore blending could be realized by an optimal match of iron ores, sinters, and fuel conditions. To further increase iron grade and reduce the cost of ore blending, in view of the actual raw material and fuel conditions of the 500 m2 large-scale sintering machine of S Steel company, the conventional physical and chemical properties of the iron ore powders used and their basic characteristics under high-temperature sintering were studied using sintering cup experiments in this study. The content of the adhesion powder, the theoretical liquid phase formation, and performance with different limonite ratios were simulated and calculated using the FactSage 7.1 software. The microstructures of sinters were also analyzed using a mineral phase microscope. The results show that Australian limonite exhibits coarse particle size, weak mineralization ability, low assimilation temperature, poor bonding phase strength, but strong liquid phase absorption. When the mass fraction of limonite is increased from 45% to 55%, the OD ore mass fraction of the magnetite concentrate is increased to 15% and the mass fraction of the OC ore is reduced to 10%, improving the sinter drum strength and RDI+3.15 mm. When the OD ore ratio of the magnetite concentrate is increased, not only the proportion of adhesion powder is increased, improving the amount and performance of liquid phase formation, but the liquid phase distribution also becomes uniform and overmelting is eliminated. On the other hand, increasing the ratio of the OC ore can improve the particle size composition of the sinter mixture and reduce the amount of liquid phase absorbed by the limonite, thus increasing the strength of the sinter. Therefore, a higher ratio of magnetite concentrate under a high amount of limonite is conducive to stabilizing the sinter quality and improving the overall sinter performance.

     

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