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基于DEM的高頻振網篩多參數優化

Multi-parameter optimization of high-frequency vibrating screen based on DEM

  • 摘要: 利用離散單元法(Discrete element method,DEM)對球形顆粒群以及非球形顆粒群的篩分過程進行了仿真并開展了實驗研究,結果表明球形和非球形顆粒的仿真與實驗中篩分效率的變化是一致的,但非球形顆粒的仿真結果與實驗結果更接近。正交設計多組模擬試驗,分析了各振動參數(振動頻率、振幅以及篩面傾角)對顆粒分布曲線、篩分效率以及物料平均運輸速度的影響規律。對正交試驗表中的數據進行多元非線性擬合,得到篩分效率與振動參數間的關系式;并在此關系式的基礎上,對振動參數進行優化設計,得到了最優振動參數且在仿真中得到了驗證。研究內容不但為高頻振網篩振動參數的設計提供了理論依據,而且為研究高頻振動系統的篩分機理提供了實驗和仿真數據支持。

     

    Abstract: The screening efficiency and average transport speed of materials are important indicators for measuring the performance of screening machinery. In recent years, few breakthroughs have been made in traditional screening machinery. As high-efficiency vibration machinery, high-frequency vibrating screens have become widely used in recent years, but the operational methods of high-frequency vibrating mesh screens are relatively unique: the screen box is fixed and the screen is vibrated at a high frequency. Despite its wide use, there are relatively few studies about the materials movement law and screening characteristics of high-frequency vibrating screen. In this study, a discrete element method (DEM) was used in a simulation of the screening process of the spherical and nonspherical particle groups, and an experimental study was also conducted. The results show that changes in the screening efficiency in the simulation of spherical and nonspherical particles are consistent with those observed experimentally, but the simulation results for the nonspherical particles were closer to those obtained in the experiments. Orthogonal designs and multiple sets of simulation tests were conducted to analyze the influence of each vibration parameter (vibration frequency, amplitude and mesh inclination) on the particle distribution curve, screening efficiency, and average transport speed of the materials. Multivariate nonlinear fitting was performed on the data using the orthogonal test table, and the relationship between the screening efficiency and the vibration parameters was obtained. Based on this relationship, the optimal vibration parameters were obtained and verified in the simulation. The results obtained in this research provide a theoretical basis for the design of the vibration parameters of the high-frequency vibrating screen, and the experimental and simulation data provide support for the investigation of the screening mechanism of the high-frequency vibration system.

     

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