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金屬熔池埋入式氣–固噴吹沖擊的特征規律

Impact characteristics of submerged gas–solid injection in the manufacturing process of steel

  • 摘要: 電弧爐煉鋼以廢鋼為基本原料,熔清后磷含量波動大,且受爐型結構限制,反應動力學條件差,深脫磷困難;全廢鋼冶煉熔清碳含量低,熔池內C–O反應缺乏,氣泡產生數量少;且吹氧強化攪拌造成渣中FeO含量高、鋼液易過氧化。電弧爐熔池內氣–固噴吹冶煉新工藝,通過向熔池內部直接噴射石灰粉或碳粉,有效解決上述問題。本文通過數值模擬和水力學模擬實驗研究了金屬熔池內埋入式氣體噴吹和氣–固噴吹的沖擊特征規律。熔池內射流水平和豎直沖擊深度隨氣體噴吹流量增加而增加,而當氣體噴吹流量一定時,隨著噴槍安裝角度的增大,熔池內射流豎直沖擊深度增加,而水平沖擊深度減少。同時發現,粉劑顆粒提高了氣體射流的沖擊動能,增加了氣體射流的沖擊穿透深度。

     

    Abstract: Scrap is used as a basic raw material in an electric arc furnace (EAF) steelmaking process. During the process of melting, the phosphorus content fluctuates greatly, which is affected by various parameters such as the furnace structure and poor reaction dynamic conditions. Moreover, dephosphorization is very difficult to achieve. It is known that the carbon content of all melting scraps is low, C–O reaction in the molten pool is not sufficient, and number of bubbles is small; the FeO content in slag is high and molten steel is very easily oxidized by blowing oxygen and effective stirring. This study proposed a new process of submerged gas–solid injection and implemented it in EAF steelmaking, which effectively solved the aforementioned problems by delivering lime powder or carbon powder directly into the molten pool. In this study, the impact characteristics of submerged gas–solid injection in molten bath were investigated using numerical simulations and water model experiments. It is observed that when the gas flow rate was increased, the horizontal and vertical penetration distances were also increased. Meanwhile, when the installed angle of the nozzle was increased, the horizontal penetration distance was also increased, whereas, there was a decrease in vertical penetration distance. Further, the results obtained also show that both the kinetic energy of gas jet and impact penetration depth are increased by the proposed powder injection process.

     

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