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應變幅對H13熱作模具鋼等溫疲勞行為的影響

Effect of strain amplitude on the isothermal fatigue behavior of H13 hot work die steel

  • 摘要: 對H13熱作模具鋼試樣進行600 ℃等溫疲勞實驗,通過顯微維氏硬度計、金相顯微鏡(OM)、超景深顯微鏡和掃描電子顯微鏡(SEM)等設備研究了0.7%,0.9%和1.1%三種不同應變幅對疲勞行為的影響。結果表明:應力應變滯后回線呈現對稱性,應變幅越大,滯回環面積越大。H13鋼在實驗中呈現循環軟化的特征,應變幅越大,疲勞壽命越短,1.1%應變幅試樣壽命約為0.7%應變幅試樣的61.2%。應變幅的增加對裂紋萌生和擴展起促進作用,1.1%應變幅試樣裂紋擴展最明顯。高溫非真空實驗條件下,材料表面產生的氧化物也會促進裂紋擴展。疲勞后試樣微觀組織發生明顯的長大和粗化,較大應變幅對碳化物析出有更大的助力,還會加速材料軟化。有應變幅試樣顯微硬度遠低于無應變幅試樣。

     

    Abstract: Thermal fatigue cracking is the main failure mode of hot work die steel during die casting and hot forging. Thermal fatigue cracking accounts for a large proportion of mold failures and seriously affects the service life of the mold. Because of the high maintenance and replacement costs, thermal fatigue failure will cause substantial financial losses to the enterprise. Therefore, analyzing the fatigue behavior of hot work die steel at high temperatures is of significance in scientific research and engineering applications. H13 hot work die steel is widely used in die casting and hot forging because of its excellent high-temperature performance and toughness. In this study, a 600 ℃ isothermal fatigue test was conducted on H13 hot work die steel samples. The effect of three different strain amplitudes of 0.7%, 0.9%, and 1.1% on the isothermal fatigue behavior was analyzed using a micro Vickers hardness tester, metallographic microscope, microscope with a superwide depth of field, and scanning electron microscope. Results show that the stress–strain hysteresis loop is symmetric. The larger the strain amplitude is, the larger the area of the hysteresis loop. H13 hot work die steel exhibits the cyclic softening behavior during the experiment. The larger the strain amplitude, shorter is the fatigue life. The fatigue life of the sample with the strain amplitude of 1.1% is approximately 61.2% of that of the sample with the strain amplitude of 0.7%. The increase in the strain amplitude promotes the initiation and propagation of cracks, and the propagation of cracks on the sample with the strain amplitude of 1.1% is the most obvious. Under high-temperature and non-vacuum experimental conditions, oxide on the surface of the material promotes crack growth. The microstructure of the sample under isothermal fatigue grows and coarsens. The large strain amplitude not only supports carbide precipitation but also accelerates cyclic softening of the material. The microhardness of samples with strain amplitude is lower than that of samples without strain amplitude.

     

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