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大線能量焊接用EH420海工鋼生產工藝及焊接性能

Production technology and welding properties of high heat input welding EH420 offshore steel

  • 摘要: 河鋼集團有限公司開發了利用鋼液中形成TiOx?MgO?CaO細小粒子改善焊接粗晶熱影響區韌性的ITFFP技術(Improve the toughness of HAZ by forming TiOx?MgO?CaO fine particles in steel),成功試制生產出大線能量焊接用30 mm厚度規格(H30)和60 mm厚度規格(H60)EH420海洋工程用鋼。母材力學性能試驗結果表明,H30和H60試制鋼屈服強度分別達到461 MPa和534 MPa,抗拉強度分別達到570 MPa和628 MPa,延伸率分別為26%和24.5%,滿足EH420海洋工程用鋼國家標準要求。采用Gleeble-3800型熱模擬試驗機對試制鋼進行了200 kJ·cm?1條件下熱模擬試驗,并對焊接熱影響區中的顯微組織和?40 ℃沖擊韌性進行了分析和測試。結果表明,試制鋼中形成的CaO(?MgO)?Al2O3?TiOx?MnS夾雜物可以有效地誘導針狀鐵素體析出,顯著提高鋼材的沖擊韌性。另外,利用氣電立焊設備對H30和H60試制鋼分別進行了焊接線能量為247 kJ·cm?1和224 kJ·cm?1的實焊試驗,結果顯示,H30試制鋼焊接接頭表面和根部焊縫處?40 ℃沖擊吸收功值≥74 J,焊接熱影響區≥115 J,H60試制鋼焊接接頭表面和根部焊縫處?40 ℃沖擊吸收功值≥91 J,焊接熱影響區≥75 J,焊接接頭的沖擊性能遠高于國家標準值42 J。

     

    Abstract: Extensive efforts have been made to remove “harmful” inclusions during the steelmaking process. However, the concept of “oxide metallurgy” was proposed, where fine inclusions are used to induce the formation of acicular ferrite and pin the grain boundary, thus enhancing the low temperature toughness of the heat-affected zone (HAZ). The technology of improving the toughness of HAZ by forming TiOx?MgO?CaO fine particles (ITFFP) in steel has been successfully applied to the trial production of 30 mm (H30) and 60 mm (H60) thick high heat input welding EH420 offshore steel. The mechanical testing results show that the yield strength, tensile strength, and elongation of H30 steel are 461 MPa, 579 MPa, and 26%, respectively. In addition, the yield strength, tensile strength, and elongation of H60 steel are 534 MPa, 628 MPa, and 24.5%, respectively. The tested H30 and H60 steels achieved the national standard of EH420 offshore steel. The effect of ITFFP technology on the microstructure and impact toughness in the HAZ of H30 and H60 steels subjected to a 200 kJ·cm?1 heat input were investigated using a Gleeble-3800 welding simulation machine and Charpy impact tests. The results indicate that the CaO(?MgO)?Al2O3?TiOx?MnS formed in the tested steels induces the formation of acicular ferrite, and thus significantly improves the impact toughness. Additionally, electrode-gas welding with heat inputs of 247 kJ·cm?1 and 224 kJ·cm?1 was applied to H30 and H60 steels. The experimental results show that the impact absorbed energy of the weld in H30 tested steel is larger than 74 J at ?40 ℃, and the HAZ exhibits an absorbed energy larger than 115 J at ?40 ℃. In addition, the impact absorbed energy of the weld in H60 tested steel is larger than 91 J at ?40 ℃, and the HAZ exhibits an absorbed energy larger than 75 J at ?40 ℃. The impact absorbed energy of welded joints is much higher than the requirement of the national standard (42 J).

     

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