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連鑄坯脫氫退火數值模擬

Numerical simulation of dehydrogenation annealing in bloom

  • 摘要: 采用數學模擬方法研究鋼軌鋼連鑄坯脫氫退火行為,分析不同退火溫度、退火時間條件下連鑄坯脫氫效果,優化了脫氫退火工藝。在脫氫退火過程中,連鑄坯角部和邊部的氫含量快速降低,而連鑄坯中心氫含量在加熱段后期開始降低;隨著退火溫度的升高,連鑄坯中心脫氫的起始點明顯提前,最大脫氫速率顯著增加。隨著均熱段時間逐漸延長,連鑄坯中心氫含量明顯降低,但脫氫速率的增加幅度逐漸減小。通過優化脫氫退火工藝參數,連鑄坯中心氫的質量分數能夠降低至0.6×10?6,脫氫效果顯著。

     

    Abstract: Due to moisture in the ore, auxiliary material, and ladle refractory material, the hydrogen element is easily enriched in molten steel. In the metallurgy process, some hydrogen atoms form bubbles and are removed by gravity, whearas others solidify in the strand and remain in the produced steel. When the hydrogen content reaches a certain critical value, the enriched hydrogen atoms congregate to produce a white spot, which greatly reduces the strength and toughness of the steel product, and leads to brittle fracture during its service period. At present, the RH (Ruhrstahl–Heraeus) and VD (vacuum degasser) refining processes are commonly applied in steel plants, which can reduce the hydrogen content to less than 2×10?6. With the demand for high quality steel, the hydrogen content must be further decreased, so hydrogen diffusion in solid steel during the annealing process is gradually attracting increasing attention. In this study, a two-dimensional model was built to investigate the characteristic of dehydrogenation in the bloom annealing process of rail steel. Moreover, the effect of annealing temperature and annealing time on hydrogen diffusion were analyzed, and the annealing parameters were optimized. During the dehydrogenation annealing process, the hydrogen content at the corners and edges of the bloom are found to decrease rapidly, while that in the center of the strand begin to decrease in the later heating stage. As the annealing temperature increases, the starting point of dehydrogenation in the bloom center moves ahead and the maximum dehydrogenation rate increases significantly. With the extension of the soaking period, the central hydrogen content of bloom decreases significantly, but the increase rate of the dehydrogenation gradually decreases. By optimizing the bloom annealing parameters, the hydrogen content in the bloom can be steadily reduced to 0.6×10?6, which fully meets the requirement of high quality steel production.

     

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