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總氧含量對齒輪鋼中非金屬夾雜物的影響

Effect of total oxygen on the nonmetallic inclusion of gear steel

  • 摘要: 為了保證齒輪鋼中非金屬夾雜物的控制,并確定齒輪鋼經濟合理的總氧含量控制目標,開展了總氧含量對齒輪鋼中非金屬夾雜物的影響研究。以三種不同總氧含量的Mn–Cr系齒輪鋼為研究對象,利用Aspex掃描電鏡、極值法、疲勞測試等不同方法研究了齒輪鋼中非金屬夾雜物數量、分布、尺寸等,獲得了夾雜物與齒輪鋼總氧含量的對應關系。在本文實驗條件下,隨著總氧含量的降低,鋼中氧化物夾雜數量不斷減小,其中5~10 μm的小尺寸夾雜物減小最明顯,而10 μm以上的大尺寸夾雜物數量變化規律不明顯。另外,極值法和疲勞試驗結果表明,總氧含量高時(質量分數為0.0013%),鋼中最大氧化物夾雜尺寸也較大,比總氧質量分數為0.0010%和0.0005%的實驗鋼的最大夾雜物尺寸高10 μm以上,且當總氧含量比較低時(質量分數≤0.0010%),實驗鋼總氧質量分數變化(0.0010%、0.0005%)對鋼中最大夾雜物尺寸影響不大。

     

    Abstract: It is an important symbol of the metallurgical quality level of special steel for inclusion controlling, which can improve the service performance of special steel to a greater extent. As a typical steel grade, gear steel, in the special steel field, is also required strictly in controlling of inclusions. It is known that total oxygen content can reflect the level of inclusions to some extent. Since the 1980s, ultralow oxygen has become a direction for the development of special steel. To guarantee controlling of nonmetallic inclusions and determine a reasonable control target of total oxygen content in the gear steel, the effect of total oxygen content on nonmetallic inclusions in gear steel was studied. In this study, three kinds of Mn–Cr-system gear steels with different oxygen content were selected as research objects. The number, distribution, and size of nonmetallic inclusions in these gear steels were studied using an Aspex scanning electron microscope (Aspex SEM), the extreme value method, and fatigue test. The relationship between inclusions and the total oxygen content of gear steel was obtained. Under the experimental condition, with the decrease in total oxygen content, the density of the number of oxide inclusions decreases continuously, among which 5–10 μm small inclusions decrease most obviously. In contrast, the number density of large inclusions above 10 μm does not change obviously. Moreover, the results of the extreme value method and fatigue test show that when total oxygen mass fraction is high (0.0013%), the size of maximum oxide inclusion in the steel is relatively large, which is more than 10 μm higher than the inclusion in 0.0010% or 0.0005% total oxygen steel. Simultaneously, when total oxygen mass fraction is low (≤0.0010%), the change of total oxygen mass fraction (0.0010% and 0.0005%) has little effect on the maximum inclusion size in steel.

     

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