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基于擴散度的尾砂膏體流變特性

Rheological properties of tailings paste based on a spread test

  • 摘要: 借鑒水泥凈漿流動度測試方法,引入擴散度參數判別尾砂膏體的流變特性,開展試驗研究分析擴散度與尾砂膏體質量分數(Cw)、灰砂比、屈服應力和黏度系數的關系,根據5個礦山的擴散度和流變參數測試結果,構建擴散度與屈服應力的經驗模型,并與推導的解析模型作對比。結果表明:尾砂膏體的擴散度主要與質量分數有關,灰砂比對其影響不顯著,隨質量分數、屈服應力和黏度的增加而減小,質量分數為68%、70%和72%的尾砂膏體的擴散度分別為20.37、17.22和12.44 cm;尾砂膏體的擴散度與屈服應力的變化趨勢相吻合,二者呈指數型函數關系,經驗模型計算得到的屈服應力與測試結果誤差在25%范圍內,且尾砂膏體質量分數越大,二者的誤差越小,達到10%以內;解析模型與經驗模型計算所得的屈服應力在擴散度為12~16 cm之間結果較接近,解析模型計算結果整體上高于測試值;相比于坍落度,擴散度測試簡便易操作,擴散度能有效表征尾砂膏體的流變特性,指導礦山現場充填。

     

    Abstract: Paste backfill is similar to surface paste disposition. Paste backfill technology is an innovative method of treating tailings, which is carried out beneath the earth. This process is widely used worldwide in many metal mining industries due to its advantages in safety, environmental protection, and high economic benefit. The rheological properties of paste backfill are essential factors in pipeline design. After analyzing paste backfilling practices for a long time, it is concluded that the slump determined according to concrete standards is not suitable for paste backfill of tailings. To increase the efficiency of the process, a spread parameter was introduced in the cement slurry flow test method to investigate the rheological properties of the paste backfill. Experiments were conducted to analyze the relationship between spread and other factors such as mass fraction (Cw) of paste backfill, cement-tailings ratio, yield stress, and viscosity. Based on the test results of spread and rheological parameters of paste backfill of tailings in five mines, the empirical model representing spread and yield stress of paste backfill of tailings was constructed and compared with the deduced analytical model. The results show that the spread of paste backfill is mainly related to mass fraction, and the effect of cement-tailings ratio on it is small. The spread of paste backfill decreases with the increase in mass fraction, yield stress, and viscosity. The spread of paste backfill of tailings with mass fraction of 68%, 70% and 72% are 20.37, 17.22 and 12.44 cm, respectively. Spread of paste backfill has an exponential relationship with its yield stress. The error between the yield stress calculated using empirical model and the actual test is within 25%, and decreases with the increase in mass fraction of paste backfill, which will be within 10%. The yield stress calculated using analytical model and empirical model are more or less the same when the spread of paste backfill of tailings is between 12 cm and 16 cm. The calculated yield stresses of analytical model are generally higher than actual test values. Compared with the slump, the spread test is simple and easy to operate, which can adequately characterize the rheological properties of paste backfill of tailings and guide in-situ backfilling.

     

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