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低濃度拜耳赤泥充填材料制備及水化機理

Preparation and hydration mechanism of low concentration Bayer red mud filling materials

  • 摘要: 針對礦山充填中拜耳法赤泥利用率較低或低濃度赤泥充填材料存在強度低、泌水量高、易收縮等問題,研究粉煤灰添加比例、脫硫石膏、石灰及激發劑對赤泥充填材料早期強度及體積穩定性的影響,采用掃描電子顯微鏡-能譜儀(SEM-EDS)和X射線衍射(XRD)分析手段探討赤泥基充填材料的水化機理。結果表明,脫硫石膏促進鈣礬石的生成,石灰促進粉煤灰火山灰效應,激發劑可以加快赤泥?粉煤灰水化反應進程,三者協同作用提高赤泥充填體強度。充填材料28 d抗壓強度3.35 MPa,且初始及60 min流動度在200 mm以上。微觀實驗表明,硬化體水化產物為鈣礬石、硬柱石、硅鋁酸鹽凝膠類礦物,水化產物通過填充孔隙,提高漿體強度。赤泥基充填材料固體廢棄物利用率達到92%,無泌水,無沉縮,具有較高的經濟價值和環保價值。

     

    Abstract: Red mud is a solid waste produced in the process of bauxite refining alumina, with high alkali content, and its treatment methods are mainly stacking and ocean dumping, which not only occupy a large amount of cultivated land and pollute land and water sources, but also have high safety risk. The preparation of red mud-based filling materials to fill the underground goaf can improve the utilization rate of mineral resources and reduce the harm of red mud to the environment, which has the effect of killing two birds with one stone. In view of the problems of low utilization rate of bayer red mud in mine filling system, low strength, bleeding and shrinkage in filling materials slurry with low concentration, the effects of the addition ratio of fly ash, desulfurization gypsum, lime and initiator on the early strength and volume stability were studied in this paper. Scanning electron microscope- energy dispersive spectroscope (SEM-EDS) and X-ray diffraction (XRD) were used to analyze the hydration mechanism of the filling materials. The results show that when the ratio of red mud to fly ash is 4∶6, the mechanical properties of the filling material are the best. Desulfurized gypsum promotes the formation of ettringite. Lime promotes the pozzolanic effect of fly ash. The composite activator can accelerate the hydration process of red mud and fly ash. All of this enhance the red mud backfill strength. The filling materials 28 d compressive strength is 3.35 MPa, and the initial and 60 min fluidity are above 200 mm. Microscopic test results show that the hydration products of hardened paste are ettringite, lawsonite, silica aluminate gel, which fill the pores and improve the strength of slurry. Through adding activator, activating red mud activity and designing low concentration filling material, it is the direction of mass and green utilization of red mud, desulfurization gypsum and other solid wastes. The utilization ratio of solid waste of red mud filling materials reaches 92%, no bleeding, no shrinkage, and has high economic value and environmental value.

     

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