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組織形態對718塑料模具鋼切削性能的影響

Machinability analysis of microstructures in pre-hardening plastic mold steel 718

  • 摘要: 通過熱處理制備出具有回火馬氏體組織、下貝氏體組織以及粒狀貝氏體組織的718鋼,利用光學顯微鏡、掃描電子顯微鏡、X射線衍射儀、萬能拉伸實驗機比較其顯微組織及力學性能。同時借助高速銑削實驗及光學輪廓儀,研究力學性能以及組織結構對切削性能的影響。結果表明,當切削速度低于145 m·min?1時,貝氏體組織類型比回火馬氏體組織更易切削,切削貝氏體組織比切削回火馬氏體組織的刀具使用壽命高30%~40%。當切削速度高于165 m·min?1時,馬氏體組織發生了加工軟化現象,刀具使用壽命提高,切削性能上升。粒狀貝氏體組織加工表面因為嚴重的刀具黏附而出現背脊紋路,馬氏體組織具有最佳的切削表面粗糙度。綜合考慮之下,三種組織的綜合切削性能從高到低排序為:下貝氏體組織、馬氏體組織、粒狀貝氏體組織,采用300 ℃等溫淬火工藝可以有效提升718塑料模具鋼的綜合切削性能。

     

    Abstract: Owing to strict dimension accuracy demands, pre-hardening treatment has been widely used in the mold for production of large plastic parts. However, the large volume of mold leads to the existence of tempered martensite and bainite structure on the cross section by pre-hardened heat treatment, and the uneven structure makes great influences on the cutting performance of the pre-hardening plastic mold steel. For service materials, machinability is affected by strength, work temperature, cutting conditions, plastic deformation, phase. Pioneering researchers tended to focus on the influences of temperature, cutting conditions and little is known about the effect of different microstructures in same materials. In this work, 718 steels with tempered martensite, lower bainite and grain bainite structures were prepared by heat treatment. The microstructures and mechanical properties were characterized by optical microscopy, scanning electron microscopy, X-ray diffractometer and universal tensile testing machine. Meanwhile, the effects of mechanical properties and structure on processing properties were studied by high-speed milling experiments and optical profilometer. The results show that when the cutting speed was lower than 145 m·min?1, the bainite was easier to cut than tempered martensite, and the life of tool cutting for bainite was 30%?40% higher than life of tool cutting for tempered martensite. When the cutting speed was higher than 165 m·min?1, tempered martensite microstructure worked softening and the life of tool cutting for it increased, moreover, its workability advanced. The ridges were observed on the milling surface of grain bainite because of severe tool adhesion and tempered martensite structure has the best milling surface roughness. Under consideration, the comprehensive machinability of the three kinds of microstructure are ranked from high to low: lower bainite structure, martensite structure and granular bainite structure. The adoption of 300 ℃ austempering process can effectively improve the synthesis cutting performance of 718 plastic die steel.

     

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